Prototype Machining in Alabama | CNC Prototyping
Prototype machining in Alabama. From idea to shelf, prototyping is the first step to creating products primed for mass-production. To do it right the first time around, you should choose a prototype machine shop in Alabama that can not only bring your designs to life, but have engineers at the ready that can also help refine the product to improve upon it.
At Roberson Machine Company, we specialize in rapid prototyping in a variety of industries. No matter the design complexity, if you can think it up, we can help make it a reality! Our team of contract manufacturing professionals are ready to support your product development initiatives.
Contact us or call 573-646-3996 for a free quote on CNC prototype machining in Alabama.
Alabama Prototype Services
We have a large factory floor with lathes, mills, and EDM machines for all of your precision CNC prototype needs. The entire team at Roberson Machine Company is committed to ensuring your product development journey goes off without a hitch, which is why we carefully oversee all designing, programming, and fabricating to make sure every last detail meets your standards.
Finally, we understand the importance of moving a finished prototype to production as quickly as possible in order to keep the assembly line humming. Once the prototypes design has been approved, we can easily transition it to our in-house production side. We want to be your one-stop machine shop for all prototyping services.
CNC prototyping services we offer:
- CNC Milling
- CNC Turning
- Wire EDM
- 3, 4, and 5-axis machining
- Metal fabrication
- High-level surface finishing capabilities
- Tight tolerances (as tight as 0.0001” inches for some parts)
- Both simple and complex part geometries
- Variety of capabilities such as welding, extrusion, stamping, folding, bending, spinning, cutting, etc.
- Variety of materials such as stainless steel, aluminum, etc.
What is Prototyping?
Prototyping uses specialized manufacturing techniques, such as CNC machines, to create high-quality physical models of a design idea. It is often used for engineer testing or as the first step within the mass-production process. For example, many companies turn to Roberson Machine Company to build a physical part quickly in order to validate a design or capture a sales opportunity.
Prototyping is an advantageous practice that is used for:
- Showing customers and investors a physical model of your product in as little amount of time as possible
- Exhibiting the appearance, dimensions, and features of your product
- Generating multiple separate versions of the product with different colors, surface textures, and finishing processes
- Ensuring that all parts are standardized in terms of quality, size, dimension, and shape
- Testing the product on the market before bringing it to full production
- Finding and fixing potentially expensive design defects before it ever touches the market
- Improving and streamlining the entire production process
Overall, rapid prototyping in Alabama saves money, time, and hassle by creating a single run of a product that can be tested and improved upon before having to invest in thousands of units. Contact us to see how this process may help your company realize a variety of cost savings.
{What Alabama Industries Benefit From Prototype Machining?|Who Uses Prototype Machining?|
A large number of Alabama industries have recognized the advantages of prototype machining and utilize it to limit the chance of disruptions in the development process. Roberson Machine Company has successfully {worked|partnered|contracted| with a {sizable|large| number of companies, big and small, to {achieve|meet|realize| their prototype manufacturing needs. We have worked with the following Alabama industries and more develop prototypes efficiently and under budget:
- With the of “just-in-time” manufacturing processes, the automotive industry requires new parts to be developed as fast as possible and in any size production run. Roberson Tool partners with Alabama automotive firms as small as local custom shops and as large as OEM manufacturers to produce prototype parts in multiple materials, delivered on time and within budget.
- Oil and energy firms have notable requirements for prototypes: they must be built to withstand the heavy pressure of mining, refining, and potentially being buried underground. Roberson answers these demands by specializing in machining prototypes made from exotic materials such as brass, alloy steel, and even plastics.
- The Alabama medical industry mandates that parts are developed to some of the most precise tolerances in the machining industry: after all, preventing defective parts from making it to market is quite literally the difference between life and death. Moreover, medical parts are often extremely small and intricate in design. Roberson Machine Company is equipped with the latest 5-axis CNC machining tools that can not only quickly produce medical part prototypes of any size, but also provide process and tracking reports required by the FDA.
- Aerospace manufacturers need parts with intricate geometries and dimensions, and in a large number of cases using exotic metals that can withstand high temperatures and altitude. Moreover, the special pressures and characteristics of flight necessitate parts built to strict tolerance and design standards. Our highly-trained technicians are ready to tackle the challenges of aerospace prototype manufacturing, and our ISO 9001:2015-certified Alabama machine shop is focused on delivering aerospace manufacturers parts built to the highest standard of quality.
This experience in prototype manufacturing for multiple Alabama industries makes Roberson Machine Company a true partner throughout the manufacturing process. Our experienced team of engineers and machinists can help you identify flaws in your product, propose design and usability improvements, and otherwise improve the quality of your Alabama finished product while reducing your R&D costs.
Why Use CNC Machining for Rapid Prototyping in Alabama
Prototyping can use a variety of methods to complete projects, but CNC machining is far and away one of the most effective. Short for computer numerical control, CNC allows you to digitally design your product, program the design data into the computer, and let the CNC machine take it from there, trimming away bits from a piece of raw material in order to create a desired end-shape.
Using computers improves the efficiency of cuts and virtually eliminates human error which, in turn, means that you can produce quick, flawless parts the first time AND every time thereafter. There are so many other reasons to choose CNC for your prototype, including:
- More accurate – Computer-controlled machines use modern cutters that are very precise and accurate in order to create parts with tolerances sometimes as tight as +.05 mm.
- Faster – Modern CNC machine can typically create one part in a matter of minutes, which is ideal for getting products to market quickly.
- Different materials to choose from – CNC machine tools can work on virtually any material that is machinable, which includes many varieties of plastic substrates and metals. Product developers can then test different materials to see which is best for their application.
- Fixed tooling is not necessary – CNC machined parts do not need to use separate dies and tools, which helps diminish the initial investment costs and lead time for new product development.
- Easy to modify – New products often go through many moderations and iterations to improve upon the original design. Altering digital instructions is simple and only takes a few minutes with CNC machining.
Prototype Manufacturing Near Me Alabama | Roberson Machine Company
CNC machining is an ideal solution for product developers who need high-quality and quick parts in small volumes for testing samples, engineering, and prototyping. When you choose Roberson Machine Company, we will work with you every step of the way to ensure that your designs are crafted to perfection on time and that all of your needs are met.
Contact us for CNC prototyping Alabama services of all kinds. Call 573-646-3996 for a free quote.