Known for precision, Albuquerque, NM, Wire EDM cuts intricate shapes in hard or delicate materials without physical contact. Its capability keeps wire EDM at the core of Precision CNC Machining and today’s manufacturing.
Roberson Machine Company applies advanced wire EDM (Electrical Discharge Machining) systems to achieve burr-free, consistent outcomes across projects from detailed prototypes to mission-critical production parts. Give our team a call at 573-646-3996 or contact us online to learn more about how Albuquerque, NM, Wire EDM can accelerate and enhance your next project’s success.
Article Synopsis
- A concise breakdown of how wire EDM works, its contact-free cutting process, and the cases where it’s superior to traditional machining.
- Outline of specifications and capabilities—tolerances, tapers, materials, envelopes—so you can evaluate if wire EDM meets your requirements.
- Clear examples of real-world applications and industries like aerospace, medical, packaging, and energy, plus the roles responsible.
- Details on what Roberson Machine Company brings to the table—proven processes, up-to-date machines, and reliable scheduling from prototype to production.
Whether for aerospace prototypes or medical-grade components, wire EDM enables design and production capabilities unmatched by other methods. Below, we outline how the process functions, where it’s applied, and what working with Roberson Machine Company looks like.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Find details on our machining services, reviews and success stories, and more about Albuquerque, NM, Wire EDM in the blog and FAQs.
What Is Wire EDM Machining? | [city, NM, Precision CNC Services
Wire EDM is a specialized process within our broader CNC machining capabilities. Rather than relying on direct-contact tooling, wire EDM forms conductive metals with a thin wire carrying electrical charge. The wire produces controlled sparks that erode material along a programmed path, creating extremely accurate cuts with no mechanical stress on the part or component.
This makes it ideal for features that are difficult—or impossible—to produce with conventional machining: intricate profiles, fine slots, sharp internal corners, and parts made from hardened steels, carbide, titanium, or other challenging alloys. Every part exits the process with accuracy, clean edges, and readiness for your next build stage.
Real-World Applications for Albuquerque, NM, Wire EDM and Precision Cutting
Wire EDM is the process of choice when conventional tools fall short on geometry, finish, or tolerance—particularly with difficult materials, thin walls, or parts unsuited for rigid cutting. It delivers burr-free, precise cuts on conductive metals such as titanium, carbide, Inconel, and hardened steels.
Wire EDM in Albuquerque, NM, supports prototypes, tooling fixtures, and full-scale production jobs. Standard applications include:
- Aerospace: Complex turbine slots, sealing features, and precision tooling inserts that stay accurate through heat treat.
- Military & Defense: Hardened alloys and mission assemblies where crisp internal corners and accuracy are vital.
- Automotive: Complex powertrain tooling, mold inserts, and prototype parts with fine internal clearances.
- Medical: Burr-free surgical instruments, implant components, and micro features in biocompatible metals.
- Packaging: Sharp-edged forming dies and smooth wear parts designed to limit secondary finishing.
- Food & Beverage: Corrosion-resistant stainless parts for hygienic washdown applications, machined without distortion.
- Oil & Energy: Precision-machined sealing surfaces, pump hardware, and alloys that withstand corrosive environments.
- Automation & Robotics: Robotics fixtures, housings, and motion components requiring precise internal geometry.
- Firearm Manufacturing: Firearm slides, tooling, and internal pieces requiring accurate, burr-free machining.
- Consumer & Commercial Products: Precision branding dies, fixtures, and parts for consumer and commercial applications.
- OEM & Custom Applications: R&D prototypes to production in exotic or hardened materials—if it conducts, wire EDM handles it.
Whether it’s a project or a machining challenge, contact us online or call 573-646-3996 to discuss your Albuquerque, NM, wire EDM machining requirements.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
We’ve added a new FANUC ROBOCUT α-C400iC to expand cutting speed, precision, and thin-wire capability. Fast auto-threading, consistent performance in extended runs, and high-quality surface finishes make it a strong fit for complex designs and small clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Building on legacy models, the ROBOCUT introduces ≈0.002″ thin-wire capacity, expanded tapering (±45° @ 1.57″ with option), and greater unattended stability through AWF3 and iPulse3. Its work envelope and load limits differ from past models, so we fit the right unit to your part’s size and tolerance needs.
Wire EDM Capabilities & Specs
Across Albuquerque, NM, our Wire EDM services are suited for jobs from intricate features to heavy-duty workpieces, producing accurate, burr-free results on conductive materials. The section below gives a general breakdown of wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Questions about a part or material? Contact us or call 573-646-3996 for more information about Wire EDM in Albuquerque, NM.
Who Uses EDM Wire Cutting in Albuquerque, NM?
Wire EDM has applications far past the machine shop—it’s a precision approach for anyone tasked with delivering complex parts on the first try. Our Wire EDM offering is perfect for:
- Project Managers & Directors: Stay on schedule by getting parts delivered on time and built to spec, preventing expensive setbacks.
- Prototype Engineers: Validate and tweak designs early, reducing risk before entering large-scale production.
- Quality Assurance Teams: Rely on consistently accurate, burr-free parts that satisfy rigorous tolerance demands.
- Compliance & Regulatory Specialists: Count on components produced to exact standards and ready for audits.
- Maintenance & Reliability Engineers: Replace worn or damaged components with precise, like-for-like replacements that minimize downtime.
When precision is critical, our Albuquerque, NM, EDM wire cutting services keep your projects on schedule and within budget.
Materials We Work With for Wire EDM
Because Wire EDM works solely with electrically conductive materials, it excels at cutting metals and alloys beyond the reach of standard machining. It leaves parts burr-free and distortion-free, handling hardened steels, delicate thin walls, and even exotic alloys.
- Aluminum: Machinable, corrosion-resistant, and light, used extensively for housings, brackets, prototypes, and high-performance applications.
- Stainless Steel: Durable and corrosion-resistant, commonly used in medical devices, aerospace assemblies, and food-grade components.
- Brass & Copper: Used extensively in electrical and fluid applications thanks to their conductivity and ease of machining.
- Titanium: Known for its strength-to-weight ratio and corrosion resistance, perfect for aerospace, medical, and high-performance components.
- Tool Steels & Carbides: Tough enough to cut hardened steels and tungsten carbide, essential for dies, molds, punches, and other wear parts.
Wire EDM in Albuquerque, NM, is one of many CNC machining processes we use to meet your specs. In some cases Wire EDM is the sole solution, in others it’s integrated with milling, turning, or related processes for optimal results.
Why Roberson Machine Company for Albuquerque, NM, Wire EDM Cutting?
For decades, Roberson Machine Company has specialized in delivering precision manufacturing solutions where accuracy is critical. From our modern CNC shop to our dedicated wire EDM equipment, we combine technical expertise with dependable lead times, responsive service, and a full range of value-added services to Albuquerque, NM, customers.
Other machining capabilities:
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
Offering advanced machining services and expert guidance through the entire production process, the Roberson Machine Company is your go-to for surgical-grade wire EDM solutions. Check out our team and company background, connect with us online, or call 573-646-3996 for answers about Albuquerque, NM, Wire EDM services.