Respected in advanced manufacturing, Jackson, MS, Wire EDM offers unmatched precision for complex geometries and delicate materials. Its capability keeps wire EDM at the core of Precision CNC Machining and today’s manufacturing.
At Roberson Machine Company, our wire EDM (Electrical Discharge Machining) technology delivers accurate, burr-free results, from complex prototypes through production-critical assemblies. Connect with our team at 573-646-3996 or contact us online to explore the advantages Jackson, MS, Wire EDM brings to your next project.
Article Synopsis
- An overview of how wire EDM works, why it’s a non-contact cutting method, and situations where it beats conventional machining.
- Outline of specifications and capabilities—tolerances, tapers, materials, envelopes—so you can evaluate if wire EDM meets your requirements.
- Clear examples of real-world applications and industries like aerospace, medical, packaging, and energy, plus the roles responsible.
- Explaining what Roberson Machine Company brings to the table, with proven workflows, advanced equipment, and dependable turnaround times.
Wire EDM expands design and manufacturing potential, from aerospace prototypes to medical-grade components, in ways other processes cannot. The sections ahead break down how the process works, where it’s used, and what working with Roberson Machine Company involves.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Learn more about our machining capabilities, success stories and reviews, and other information about Jackson, MS, Wire EDM on our blog and FAQs.
What Is Wire EDM Machining? | [city, MS, Precision CNC Services
Within our full range of CNC machining services, wire EDM stands out as a specialized process. Unlike standard machining tools that make contact, wire EDM uses a fine, electrically charged wire to cut conductive metals. The process forms controlled sparks along the wire path, eroding material into highly accurate cuts without stressing the part.
This process is perfect for geometries and materials beyond conventional machining: intricate profiles, fine slots, tight internal corners, and hardened or exotic alloys like titanium and carbide. Parts come off the machine precise, burr-free, and ready to move straight into the next step of your build.
Real-World Applications for Jackson, MS, Wire EDM and Precision Cutting
Choose wire EDM when conventional tooling can’t hit the geometry, finish, or tolerance you need—especially with hard-to-machine materials, thin-walled features, or parts that can’t take rigid cutting forces. It delivers burr-free, precise cuts on conductive metals such as titanium, carbide, Inconel, and hardened steels.
Teams use wire EDM in Jackson, MS, for prototypes, fixtures, and full production runs. Standard applications include:
- Aerospace: Accurate turbine slots, seals, and tooling inserts designed to remain true following heat treatment.
- Military & Defense: Hardened alloys and mission assemblies where crisp internal corners and accuracy are vital.
- Automotive: Precision powertrain tools, prototype components, and mold inserts designed with tight internal features.
- Medical: Surgical tools, implant parts, and micro features machined burr-free in biocompatible alloys.
- Packaging: Wear parts and forming dies with crisp edges and fine finishes to minimize rework.
- Food & Beverage: Corrosion-resistant stainless components for washdown environments, cut without mechanical stress.
- Oil & Energy: Precision-machined sealing surfaces, pump hardware, and alloys that withstand corrosive environments.
- Automation & Robotics: Motion-critical housings, fixtures, and components for automation systems with tight interior details.
- Firearm Manufacturing: Slides, internal components, and tooling where repeatable accuracy and clean edges matter.
- Consumer & Commercial Products: Consumer and commercial parts including branding dies, fixtures, and precision runs.
- OEM & Custom Applications: Prototype one-offs through full production runs in hardened or exotic alloys—if conductive, we cut it.
Have a project or a problem? Contact us online or call 573-646-3996 to discuss your Jackson, MS, wire EDM machining needs.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
Our shop now includes a FANUC ROBOCUT α-C400iC, boosting cutting speed, precision, and thin-wire performance. Fast auto-threading, consistent performance in extended runs, and high-quality surface finishes make it a strong fit for complex designs and small clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Building on legacy models, the ROBOCUT introduces ≈0.002″ thin-wire capacity, expanded tapering (±45° @ 1.57″ with option), and greater unattended stability through AWF3 and iPulse3. With different work envelope and load specs than previous units, we align the machine with your part size and tolerance goals.
Wire EDM Capabilities & Specs
For customers in Jackson, MS, our Wire EDM capabilities cover projects from delicate micro features to heavy workpieces, producing clean edges and consistent accuracy on conductive materials. You’ll find a general breakdown of wire EDMs below:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Have a question about parts or materials? Contact us or reach us at 573-646-3996 for details on Wire EDM in Jackson, MS.
Who Uses EDM Wire Cutting in Jackson, MS?
Wire EDM has applications far past the machine shop—it’s a precision approach for anyone tasked with delivering complex parts on the first try. These services are the right match for:
- Project Managers & Directors: Maintain project flow with components that ship on time and match design requirements, reducing costly holdups.
- Prototype Engineers: Confirm and improve prototypes fast, then transition smoothly to production.
- Quality Assurance Teams: Access precision parts that hold consistent dimensions and meet exacting tolerance specs.
- Compliance & Regulatory Specialists: Count on components produced to exact standards and ready for audits.
- Maintenance & Reliability Engineers: Obtain precision-matched replacements for failed parts, keeping downtime to a minimum.
If precision is non-negotiable, our Jackson, MS, EDM wire cutting service makes sure you stay on time and within budget.
Materials We Work With for Wire EDM
Electrically conductive materials are the only candidates for Wire EDM, but that includes many metals and alloys too hard for conventional tools. The process provides precise, burr-free finishes without distortion—whether you’re machining hardened steels, thin walls, or exotic alloys.
- Aluminum: Known for being light and corrosion-resistant, often chosen for housings, brackets, prototypes, and other performance-focused parts.
- Stainless Steel: Widely used in aerospace, medical, and food industries thanks to its strength and corrosion resistance.
- Brass & Copper: Conductive and easy to machine, widely applied in electrical connectors, contacts, and fluid-transfer components.
- Titanium: Corrosion-resistant and lightweight, frequently applied in aerospace designs, surgical tools, and precision performance parts.
- Tool Steels & Carbides: Ideal for shaping hardened steels and carbides, commonly used in molds, dies, and other high-wear parts.
Wire EDM in Jackson, MS, is one of many CNC machining processes we use to meet your specs. Certain projects depend on Wire EDM alone, while others benefit from pairing it with milling, turning, or other precision machining techniques.
Why Roberson Machine Company for Jackson, MS, Wire EDM Cutting?
Roberson Machine Company has spent more than 20 years serving industries that require exacting levels of precision and accuracy. Our advanced CNC shop and dedicated wire EDM equipment let us pair technical expertise with reliable lead times, responsive support, and a wide array of value-added services for Jackson, MS, clients.
We also provide additional machining capabilities:
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
Backed by advanced machining and expert support from start to finish, the Roberson Machine Company delivers surgical-grade wire EDM solutions. Discover details about our history and team, get a quote online, or call 573-646-3996 with questions regarding Jackson, MS, Wire EDM services and machining capabilities.