Known for precision, Nashville, TN, Wire EDM cuts intricate shapes in hard or delicate materials without physical contact. Because it achieves contact-free precision, wire EDM remains vital to Precision CNC Machining and manufacturing.
Using advanced wire EDM (Electrical Discharge Machining) processes, Roberson Machine Company provides burr-free, reliable results for everything from prototypes to high-volume production runs. Give our team a call at 573-646-3996 or contact us online to learn more about how Nashville, TN, Wire EDM can accelerate and enhance your next project’s success.
Article Synopsis
- A short explanation of how wire EDM works, how it cuts without contact, and where it outshines conventional machining.
- Review of specifications and capabilities—tolerances, tapers, envelopes, and materials—to confirm wire EDM fits your project’s needs.
- Illustrative real-world applications and industries such as aerospace, medical, packaging, and energy, and the roles that lead the projects.
- What Roberson Machine Company brings to the table. This includes proven processes, modern equipment, and predictable lead times from prototype through production.
From aerospace parts to medical components, wire EDM provides design and production options beyond the reach of conventional processes. Below, we outline how the process functions, where it’s applied, and what working with Roberson Machine Company looks like.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
See more about our machining capabilities, reviews, and information on Nashville, TN, Wire EDM from the blog and FAQs.
What Is Wire EDM Machining? | [city, TN, Precision CNC Services
Wire EDM is one of the specialized services included in our broader CNC machining capabilities. Where traditional tools touch the part, wire EDM cuts conductive materials using a fine, electrically energized wire. Material is removed by controlled sparks along a programmed wire path, achieving exact cuts without mechanical stress on components.
It excels where conventional machining falls short: intricate profiles, precise slots, sharp inside corners, and components made from hardened steels, titanium, carbide, and other demanding alloys. Parts come off the machine precise, burr-free, and ready to move straight into the next step of your build.
Real-World Applications for Nashville, TN, Wire EDM and Precision Cutting
Choose wire EDM when conventional tooling can’t hit the geometry, finish, or tolerance you need—especially with hard-to-machine materials, thin-walled features, or parts that can’t take rigid cutting forces. Wire EDM provides burr-free cutting across conductive materials, from titanium and carbide to Inconel, hardened steels, and others.
Teams use wire EDM in Nashville, TN, for prototypes, fixtures, and full production runs. Standard applications include:
- Aerospace: Precision turbine slots, seal details, and tooling inserts that maintain tolerances after heat treating.
- Military & Defense: Mission-critical assemblies and hardened alloys cut cleanly with sharp internal features.
- Automotive: Precision powertrain tools, prototype components, and mold inserts designed with tight internal features.
- Medical: Burr-free surgical instruments, implant components, and micro features in biocompatible metals.
- Packaging: Forming dies and wear components machined with sharp profiles and smooth surfaces for less post-processing.
- Food & Beverage: Durable stainless components for food-grade washdown, cut cleanly and stress-free.
- Oil & Energy: Alloy components, pump parts, and sealing features designed for service in high-pressure, corrosive systems.
- Automation & Robotics: Fixtures, housings, and robotic components machined with fine internal accuracy.
- Firearm Manufacturing: Firearm slides, tooling, and internal pieces requiring accurate, burr-free machining.
- Consumer & Commercial Products: Precision branding dies, fixtures, and parts for consumer and commercial applications.
- OEM & Custom Applications: Prototype one-offs through full production runs in hardened or exotic alloys—if conductive, we cut it.
Need help with a project or part? Contact us online or call 573-646-3996 to review your Nashville, TN, wire EDM machining needs.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
A new FANUC ROBOCUT α-C400iC has been added, bringing greater precision, faster cutting, and improved thin-wire capacity. With quick auto-threading, steady long-duration operation, and excellent surface finish, it excels at producing intricate features and precise internal gaps.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Building on legacy models, the ROBOCUT introduces ≈0.002″ thin-wire capacity, expanded tapering (±45° @ 1.57″ with option), and greater unattended stability through AWF3 and iPulse3. The work envelope and load ratings vary from older equipment, so we tailor machine choice to suit your part size and required tolerances.
Wire EDM Capabilities & Specs
For customers in Nashville, TN, our Wire EDM capabilities cover projects from delicate micro features to heavy workpieces, producing clean edges and consistent accuracy on conductive materials. Below is a general breakdown of wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Want to know more about a part or material? Contact us or call 573-646-3996 for information on Wire EDM in Nashville, TN.
Who Uses EDM Wire Cutting in Nashville, TN?
Not limited to machine shops, Wire EDM is a precision service for teams that must have complex parts made correctly from the outset. Our services are a fit for:
- Project Managers & Directors: Maintain project flow with components that ship on time and match design requirements, reducing costly holdups.
- Prototype Engineers: Confirm and improve prototypes fast, then transition smoothly to production.
- Quality Assurance Teams: Get parts that are burr-free and dimensionally accurate, meeting even the strictest tolerance standards.
- Compliance & Regulatory Specialists: Get inspection-ready parts built to exact specifications.
- Maintenance & Reliability Engineers: Obtain precision-matched replacements for failed parts, keeping downtime to a minimum.
When precision is critical, our Nashville, TN, EDM wire cutting services keep your projects on schedule and within budget.
Materials We Work With for Wire EDM
Because Wire EDM works solely with electrically conductive materials, it excels at cutting metals and alloys beyond the reach of standard machining. It leaves parts burr-free and distortion-free, handling hardened steels, delicate thin walls, and even exotic alloys.
- Aluminum: Machinable, corrosion-resistant, and light, used extensively for housings, brackets, prototypes, and high-performance applications.
- Stainless Steel: Tough and resistant to corrosion, making it essential for medical devices, aerospace applications, and food-grade parts.
- Brass & Copper: Conductive and easy to machine, widely applied in electrical connectors, contacts, and fluid-transfer components.
- Titanium: Light but exceptionally strong, titanium is chosen for aerospace, surgical, and performance applications.
- Tool Steels & Carbides: Tough enough to cut hardened steels and tungsten carbide, essential for dies, molds, punches, and other wear parts.
Wire EDM in Nashville, TN, is one of many CNC machining processes we use to meet your specs. Depending on the application, some projects use Wire EDM exclusively, while others combine it with turning, milling, or different machining strategies.
Why Roberson Machine Company for Nashville, TN, Wire EDM Cutting?
For decades, Roberson Machine Company has specialized in delivering precision manufacturing solutions where accuracy is critical. By leveraging a modern CNC shop and specialized wire EDM systems, we deliver technical skill, consistent lead times, and a full suite of value-added services to Nashville, TN, customers.
Our full set of machining capabilities also covers:
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
With advanced machining services and full-process guidance, the Roberson Machine Company is the trusted source for surgical-grade wire EDM. For more information on Nashville, TN, Wire EDM services, explore our team and history, request a quote online, or call 573-646-3996.