From engine components to dashboards and transmissions, Automotive Part Manufacturing in Wausau, WI, has been a driving force behind Roberson Machine Company for over two decades. Our experience across diverse industries ensures precision and reliability for every automotive part we produce.
We’ll break down the role of CNC machining in automotive manufacturing, including:
- CNC applications across vehicle production
- Materials commonly used
- Machining types employed
- Roberson Machine Company’s competitive edge
Call us today at 573-646-3996 or contact us online to discuss your needs for Wausau, WI, Automotive Part Manufacturing and see how Roberson can help.
Wausau, WI, Automotive Part Manufacturing: Real-World CNC Applications
From engine components to custom brackets, CNC machining plays a critical role in vehicle manufacturing. Roberson Machine Company partners with Tier 1–3 Suppliers, small businesses, and others to deliver precise, production-ready parts at scale. In the automotive industry, common use cases include:
- Powertrain Components: Crankshafts, cylinder heads, and transmission housings are integral to vehicle performance, requiring high-precision machining to maintain efficiency and reliability. CNC machining ensures the tight tolerances these critical components need for maximum performance.
- Suspension & Steering Systems: Key components such as control arms, knuckles, and linkages need to be lightweight, strong, and precisely machined. With Roberson’s expertise, each part is crafted to enhance handling and support long-lasting performance.
- Brake System Parts: Caliper mounts, rotors, and pedal components are machined for safety and smooth function. Surface finish, tolerance, and geometry are critical to ensure effective braking performance.
- Interior & Dashboard Hardware: Not all parts are under the hood. CNC machining also supports aesthetic and functional components like gear shifters, infotainment brackets, and dashboard support structures.
- Prototyping & R&D: Automakers often turn to CNC-machined prototypes to validate the performance, safety, and fit of components before full production begins. Roberson helps facilitate a smooth transition from CAD models to physical parts, accelerating design validation and innovation.
- Electric Vehicle (EV) Components: With the rise of EV production, CNC machining plays a crucial role in crafting battery housings, cooling plates, and custom mounts for electric drive units, all demanding advanced design and material expertise.
- Autonomous Vehicle Systems: The precision machining of components like sensors, control modules, and structural parts is essential to the reliable and efficient operation of autonomous vehicles and their advanced driving systems.
- Performance & Aftermarket Parts: CNC machining allows for the creation of custom performance parts, including intake manifolds, exhaust headers, and suspension upgrades, designed for enthusiasts looking to boost vehicle performance and style.
Roberson’s automotive part manufacturing services are crafted to meet the rigorous demands of the industry—whether you need five parts or five thousand. Precision, consistency, and quality are guaranteed at every step.
Types of Materials We Use for Wausau, WI, Automotive CNC Manufacturing
Material selection is pivotal in automotive manufacturing, directly influencing the performance, safety, and longevity of vehicle components. At Roberson Machine Company, we leverage a diverse array of metals and plastics, each chosen for its unique properties—strength, weight, corrosion resistance, and machinability—to meet the specific demands of automotive applications. This includes:
- Aluminum (6061, 7075, 7050): Offering excellent strength-to-weight ratios and corrosion resistance, aluminum alloys are perfect for engine components, suspension systems, and housings. High-grade alloys like 7075 are frequently chosen for performance and motorsports applications.
- Stainless Steel (303, 304, 316, 321, 420SS, 416, 440): Valued for their strength and corrosion resistance, stainless steels are ideal for components like exhaust systems, fasteners, and drivetrain parts. Harder grades such as 440 are particularly known for their wear resistance.
- Plastics (Delrin, PETGs, Nylon, PLAs, PEEK, HDPE, Glass-Filled Nylon): Lightweight and durable, these plastics are perfect for non-structural components like bushings, gears, and interior parts. Some, like PEEK, offer excellent resistance to high temperatures and chemicals.
- Brass: With outstanding machinability and corrosion resistance, brass is the material of choice for fittings, bushings, and valves, particularly in fluid systems and connectors.
- Titanium: Known for its lightweight yet exceptional strength, titanium is ideal for performance-driven applications where the strength-to-weight ratio is crucial, including exhaust systems and racing components.
Our team understands the unique requirements of automotive environments and can assist in choosing the right material for each part—whether you’re refining prototypes or preparing for large-scale production. Contact us to find out more about our machining services.
Key Services for Wausau, WI, Automotive Part Manufacturing
- Accurate CNC Machining: Roberson Machine Company leverages advanced machinery and skilled technicians to produce high-tolerance, precision components with excellent surface finishes, ensuring top-notch performance, safety, and reliability in automotive applications.
- Comprehensive Multi-Axis CNC Milling and Turning: Our advanced 3-axis and 5-axis machining capabilities allow us to create complex geometries and precision features, perfect for modern engine, transmission, and suspension components.
- Wire EDM: Offering unparalleled precision, Wire EDM delivers ultra-accurate cuts and complex internal features, making it perfect for specialty parts such as fuel system components and precision brackets.
- Prototype to Full Production: We guide your project from rapid prototype development for design validation to high-volume CNC production runs, ensuring consistent quality and full traceability throughout.
- Value-Added Services: In addition to machining, we offer welding, fabrication, deburring, bead blasting, and assembly, designed to simplify your supply chain and shorten your time to market.
From concept to completion, Roberson Machine Company delivers end-to-end CNC solutions designed for the automotive sector. Whether you’re in the prototype phase or preparing for large-scale production, we prioritize precision, efficiency, and quality at every step.
Why Choose Roberson for Wausau, WI, Automotive Part Manufacturing?
At Roberson, we specialize in crafting precision products that get the job done. Here are just a few reasons why you should contact Roberson Machine Company:
- Cost Efficiency: Eliminate the need for capital investment in facilities, equipment, and specialized labor. Our established infrastructure provides immediate access to advanced manufacturing, maximizing ROI without the overhead.
- Industry-Leading Knowledge: With decades of CNC machining expertise, our team applies specialized techniques tailored to your project’s exact specifications.
- Top-Tier Quality Commitment: We ensure that every component meets precise automotive tolerances and specifications. Our commitment to superior quality is backed by our certifications.
- Commitment to Partnership: We believe in being more than just a supplier—we are your reliable partner. By ensuring clear communication and dependable results, we nurture lasting relationships across all types of projects.
- Innovation in Focus: Let us manage the complexities of production, so you can concentrate on refining design, enhancing performance, and ensuring timely market delivery.
- Versatile Solutions: Our systems are designed to scale seamlessly from one-off prototypes to high-volume production. With experience across various industries, we pass along material and process savings to you.
Other services we offer include:
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
- Military Manufacturing
- Medical Brace Manufacturing
- Manufacturing Oil & Gas Industry Parts
- 5 Axis CNC Machine
- Aluminum Aerospace Machining
Ready to learn more about automotive CNC part manufacturing and machining? Give us a call now at 573-646-3996 or contact us online for more information about Wausau, WI, Automotive Part Manufacturing and how our experts can help.