From engine components to dashboards and transmissions, Automotive Part Manufacturing in Madison, WI, has been a driving force behind Roberson Machine Company for over two decades. Our experience across diverse industries ensures precision and reliability for every automotive part we produce.
In this guide, we’ll explore how CNC machining plays a vital role in the automotive industry. Topics include:
- Common CNC machining applications in automotive part manufacturing
- Materials frequently used in automotive CNC processes
- Machining methods tailored to automotive part production
- Why Roberson Machine Company is a trusted industry partner
Call us today at 573-646-3996 or contact us online to request a quote for Madison, WI, Automotive Part Manufacturing or learn more about our capabilities.
Madison, WI, Automotive Part Manufacturing: Real-World CNC Applications
From precision engine parts to custom brackets, CNC machining is a key player in vehicle manufacturing. Roberson Machine Company partners with Tier 1–3 Suppliers, small businesses, and others to produce accurate, ready-to-scale components. The automotive sector frequently uses CNC machining for:
- Powertrain Components: For parts like crankshafts, cylinder heads, and transmission housings, CNC machining delivers the extreme precision necessary for optimal performance, efficiency, and reliability, meeting the exacting tolerances these components require.
- Suspension & Steering Systems: Parts like control arms, knuckles, and linkages require a balance of lightweight strength, durability, and dimensional consistency. Roberson’s machining expertise guarantees each component enhances handling and ensures long-term performance.
- Brake System Parts: Caliper mounts, rotors, and pedal components are precision-machined to ensure safety and optimal performance. Tight tolerances, surface finish, and geometry are essential for effective braking function.
- Interior & Dashboard Hardware: CNC machining plays a vital role in creating not just mechanical parts, but also aesthetic and functional components like gear shifters, infotainment brackets, and dashboard support structures.
- Prototyping & R&D: Automakers often depend on CNC-machined prototypes to evaluate component performance, safety, and design fit before full-scale production. Roberson accelerates the transition from CAD models to functional parts, supporting innovation and design validation.
- Electric Vehicle (EV) Components: As EV production grows, CNC machining supports battery housings, cooling plates, and custom mounts for electric drive units—all requiring new levels of design complexity and material considerations.
- Autonomous Vehicle Systems: The precision machining of components like sensors, control modules, and structural parts is essential to the reliable and efficient operation of autonomous vehicles and their advanced driving systems.
- Performance & Aftermarket Parts: Through CNC machining, we produce high-performance custom parts such as intake manifolds, exhaust headers, and suspension upgrades, ideal for enthusiasts seeking enhanced vehicle performance and a personalized look.
At Roberson, we provide automotive part manufacturing services that meet the high expectations of the industry, whether you’re manufacturing five parts or five thousand. We maintain the highest standards of precision, consistency, and quality.
Types of Materials We Use for Madison, WI, Automotive CNC Manufacturing
Choosing the right material is essential in automotive manufacturing, as it affects the performance, safety, and durability of vehicle parts. At Roberson Machine Company, we work with a broad selection of metals and plastics, each picked for its specific advantages—strength, weight, corrosion resistance, and machinability—to satisfy the exacting requirements of automotive applications. This includes:
- Aluminum (6061, 7075, 7050): Offering excellent strength-to-weight ratios and corrosion resistance, aluminum alloys are perfect for engine components, suspension systems, and housings. High-grade alloys like 7075 are frequently chosen for performance and motorsports applications.
- Stainless Steel (303, 304, 316, 321, 420SS, 416, 440): Stainless steels are prized for their strength and corrosion resistance, making them ideal for applications like exhaust systems, fasteners, and drivetrain components. For detailed insights on stainless steel, check out What Is Stainless Steel?. Hardened grades like 440 are especially known for excellent wear resistance.
- Plastics (Delrin, PETGs, Nylon, PLAs, PEEK, HDPE, Glass-Filled Nylon): These materials are ideal for lightweight, non-structural parts such as bushings, gears, and interior components. Certain types, like PEEK, are resistant to high heat and chemicals.
- Brass: Ideal for fittings, bushings, and valves due to its machinability and corrosion resistance. Commonly found in fluid-handling systems and connectors.
- Titanium: Known for its lightweight yet exceptional strength, titanium is ideal for performance-driven applications where the strength-to-weight ratio is crucial, including exhaust systems and racing components.
Our team has extensive experience with the demands of automotive environments and can guide you in choosing the perfect material for your parts—whether you’re designing prototypes or moving into full production. Contact us to learn more about our machining expertise.
Key Services for Madison, WI, Automotive Part Manufacturing
- Precision CNC Machining: With advanced equipment and skilled operators, Roberson Machine Company delivers high-tolerance, tight-spec components with excellent surface finishes—crucial for performance, safety, and reliability in automotive systems.
- Comprehensive Multi-Axis CNC Milling and Turning: Our advanced 3-axis and 5-axis machining capabilities allow us to create complex geometries and precision features, perfect for modern engine, transmission, and suspension components.
- Wire EDM: Offering unparalleled precision, Wire EDM delivers ultra-accurate cuts and complex internal features, making it perfect for specialty parts such as fuel system components and precision brackets.
- End-to-End Production Support: From quick-turn prototypes for design validation to high-volume CNC production runs, we ensure consistent quality and complete traceability throughout your project.
- Value-Added Services: Looking for more than just machining? We also provide welding, fabrication, deburring, bead blasting, and assembly to help streamline your supply chain and accelerate time to market.
At Roberson Machine Company, we provide complete CNC solutions for the automotive industry, supporting you from concept through to completion. Our team ensures precision, efficiency, and exceptional quality whether you’re working on a prototype or scaling for full production.
Why Choose Roberson for Madison, WI, Automotive Part Manufacturing?
When it comes to manufacturing precision products, Roberson is ready to assist. Here are a few compelling reasons to get in touch with Roberson Machine Company:
- Expertise-Driven Efficiency: By utilizing our specialized knowledge and state-of-the-art facilities, you can achieve high-quality production outcomes without the need for in-house expertise or capital investment. This collaboration leads to cost-effective manufacturing solutions that align with your business objectives.
- Precision-Driven Skills: Rely on our years of CNC machining experience and sector-specific insights. We use high-precision methods to achieve the best results for your unique project needs.
- Rigorous Quality Control: We deliver components that strictly adhere to automotive tolerances and specifications, with our certifications highlighting our commitment to quality.
- Dependable Partnerships: We see ourselves as a committed partner, not just a supplier. Through open communication and reliable results, we build strong, lasting connections across diverse projects.
- Tailored Innovation: By choosing us for your manufacturing needs, you free up time to focus on design, performance, and market delivery, while we manage the intricate production work.
- Adaptable Solutions: Whether you’re producing one prototype or scaling to high-volume runs, our systems are designed to grow with your needs. Serving a wide range of industries lets us pass on material and process savings to you.
Other services Roberson offers include:
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
- Military Manufacturing
- Medical Brace Manufacturing
- Manufacturing Oil & Gas Industry Parts
- 5 Axis CNC Machine
- Aluminum Aerospace Machining
Ready to learn more about automotive CNC part manufacturing and machining? Give us a call today at 573-646-3996 or contact us online for more information about Madison, WI, Automotive Part Manufacturing and how our team can help.