Among today’s most precise manufacturing tools, New Orleans, LA, Wire EDM stands out. Its capability keeps wire EDM at the core of Precision CNC Machining and today’s manufacturing.
Roberson Machine Company leverages advanced wire EDM (Electrical Discharge Machining) to cut burr-free, precise parts—whether complex prototypes or production-grade components. Call us at 573-646-3996 or contact us online to find out how New Orleans, LA, Wire EDM helps achieve precision and efficiency in your next build.
Article Synopsis
- An overview of how wire EDM works, why it’s a non-contact cutting method, and situations where it beats conventional machining.
- Specifications and capabilities (tolerances, taper angles, work envelopes, materials, etc.) to see if wire EDM cutting matches your project’s strict requirements.
- Examples of real-world applications and industries—aerospace, medical, packaging, energy—and the team members who manage these projects.
- What Roberson Machine Company brings to the table. This includes proven processes, modern equipment, and predictable lead times from prototype through production.
Whether for aerospace prototypes or medical-grade components, wire EDM enables design and production capabilities unmatched by other methods. We’ll detail in the next sections how wire EDM works, where it applies, and what to expect when you choose Roberson Machine Company.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Discover our machining capabilities, success stories, and additional New Orleans, LA, Wire EDM resources available on the blog and FAQs.
What Is Wire EDM Machining? | [city, LA, Precision CNC Services
We include wire EDM as a specialized option within our wider CNC machining capabilities. Where traditional tools touch the part, wire EDM cuts conductive materials using a fine, electrically energized wire. The process forms controlled sparks along the wire path, eroding material into highly accurate cuts without stressing the part.
This process is perfect for geometries and materials beyond conventional machining: intricate profiles, fine slots, tight internal corners, and hardened or exotic alloys like titanium and carbide. Cuts leave the machine accurate, smooth, and immediately ready for further assembly or finishing.
Real-World Applications for New Orleans, LA, Wire EDM and Precision Cutting
For geometry, finish, or tolerance requirements that exceed conventional tooling—particularly on tough alloys, thin-walled features, or stress-sensitive parts—wire EDM is the answer. It handles conductive metals with burr-free precision, including titanium, carbide, Inconel, hardened steels, and more.
Wire EDM in New Orleans, LA, supports prototypes, tooling fixtures, and full-scale production jobs. Frequent applications include:
- Aerospace: Fine turbine slots, seal features, and tooling inserts engineered to hold tolerance post heat treat.
- Military & Defense: Distortion-free cuts in hardened alloys and defense-grade assemblies with sharp internal geometry.
- Automotive: Automotive powertrain tooling, inserts, and prototype parts requiring fine interior tolerances.
- Medical: Precision implant components, surgical instruments, and micro-scale features cut without burrs.
- Packaging: Forming dies and wear components machined with sharp profiles and smooth surfaces for less post-processing.
- Food & Beverage: Durable stainless components for food-grade washdown, cut cleanly and stress-free.
- Oil & Energy: Sealing surfaces, pump parts, and alloy components built for high-pressure, corrosive conditions.
- Automation & Robotics: Robotics fixtures, housings, and motion components requiring precise internal geometry.
- Firearm Manufacturing: Consistently accurate firearm slides, internals, and tooling with sharp, burr-free edges.
- Consumer & Commercial Products: Fixtures, branding dies, and precision parts produced for consumer and commercial needs.
- OEM & Custom Applications: One-off prototypes through production-scale jobs in hardened or exotic conductive materials—we can cut it.
Whether it’s a project or a machining challenge, contact us online or call 573-646-3996 to discuss your New Orleans, LA, wire EDM machining requirements.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
A new FANUC ROBOCUT α-C400iC has been added, bringing greater precision, faster cutting, and improved thin-wire capacity. It delivers fast auto-threading, stable long runs, and excellent surface finishes—ideal for complex features and tight internal clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Where legacy specs fall short, the ROBOCUT delivers ≈0.002″ thin-wire cutting, advanced taper choices (±45° @ 1.57″ with option), and stable, faster unattended operation powered by AWF3 and iPulse3. Its work envelope and load capacity differ from older units, so we’ll match the machine to your part size and tolerance needs.
Wire EDM Capabilities & Specs
With Wire EDM solutions available in New Orleans, LA, we handle parts ranging from micro-scale details to large workpieces, providing burr-free edges and reliable precision on conductive materials. The section below gives a general breakdown of wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Looking for more info on a part or material? Contact us or give us a call at 573-646-3996 to discuss Wire EDM in New Orleans, LA.
Who Uses EDM Wire Cutting in New Orleans, LA?
Wire EDM goes beyond machine shops, serving as a precision method for those who need complex parts produced correctly on the first run. We deliver Wire EDM solutions for:
- Project Managers & Directors: Keep schedules on track with parts that arrive on time and to spec, avoiding costly delays.
- Prototype Engineers: Speed up validation and refinement of designs ahead of full production runs.
- Quality Assurance Teams: Rely on consistently accurate, burr-free parts that satisfy rigorous tolerance demands.
- Compliance & Regulatory Specialists: Obtain parts that meet strict specifications and pass inspection with confidence.
- Maintenance & Reliability Engineers: Get exact replacement components to restore operations quickly and avoid extended outages.
If your job depends on precision, our New Orleans, LA, EDM wire cutting capabilities help you get there on time and within budget.
Materials We Work With for Wire EDM
Electrically conductive materials are the only candidates for Wire EDM, but that includes many metals and alloys too hard for conventional tools. The process provides precise, burr-free finishes without distortion—whether you’re machining hardened steels, thin walls, or exotic alloys.
- Aluminum: Light and corrosion-resistant, commonly used in machining housings, brackets, prototypes, and advanced performance parts.
- Stainless Steel: Corrosion-resistant and durable, frequently specified for medical tools, aerospace structures, and sanitary components.
- Brass & Copper: Valued for conductivity and machinability, common in contacts, connectors, and fluid-handling systems.
- Titanium: A blend of strength, low weight, and corrosion resistance makes it essential for aerospace, surgical, and performance uses.
- Tool Steels & Carbides: Tough enough to cut hardened steels and tungsten carbide, essential for dies, molds, punches, and other wear parts.
Wire EDM in New Orleans, LA, is part of the broader set of CNC machining processes we rely on to meet precise project requirements. Depending on the application, some projects use Wire EDM exclusively, while others combine it with turning, milling, or different machining strategies.
Why Roberson Machine Company for New Orleans, LA, Wire EDM Cutting?
Backed by 20 years in business, Roberson Machine Company continues to serve industries that cannot compromise on precision. Combining our modern CNC shop with wire EDM equipment, we offer technical precision, on-time delivery, responsive service, and comprehensive value-added services for New Orleans, LA, companies.
Other machining capabilities:
- CNC Lathe Machining
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
The Roberson Machine Company provides advanced machining services and process expertise, making us a go-to for surgical-grade wire EDM. Check out our team and company background, connect with us online, or call 573-646-3996 for answers about New Orleans, LA, Wire EDM services.