Known for precision, Las Vegas, NV, Wire EDM cuts intricate shapes in hard or delicate materials without physical contact. Because it achieves contact-free precision, wire EDM remains vital to Precision CNC Machining and manufacturing.
Roberson Machine Company leverages advanced wire EDM (Electrical Discharge Machining) to cut burr-free, precise parts—whether complex prototypes or production-grade components. Give our team a call at 573-646-3996 or contact us online to learn more about how Las Vegas, NV, Wire EDM can accelerate and enhance your next project’s success.
Article Synopsis
- A short explanation of how wire EDM works, how it cuts without contact, and where it outshines conventional machining.
- Outline of specifications and capabilities—tolerances, tapers, materials, envelopes—so you can evaluate if wire EDM meets your requirements.
- Straightforward examples of real-world applications and industries (aerospace, medical, packaging, energy) and who inside those teams typically owns the work.
- Explaining what Roberson Machine Company brings to the table, with proven workflows, advanced equipment, and dependable turnaround times.
From medical components to aerospace prototypes, wire EDM offers manufacturing and design flexibility that traditional processes can’t equal. The sections below explain how wire EDM works, its applications, and what to expect from Roberson Machine Company.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Find details on our machining services, reviews and success stories, and more about Las Vegas, NV, Wire EDM in the blog and FAQs.
What Is Wire EDM Machining? | [city, NV, Precision CNC Services
Within our full range of CNC machining services, wire EDM stands out as a specialized process. Wire EDM replaces direct cutting tools with a thin, charged wire to shape conductive metals. The process forms controlled sparks along the wire path, eroding material into highly accurate cuts without stressing the part.
It excels where conventional machining falls short: intricate profiles, precise slots, sharp inside corners, and components made from hardened steels, titanium, carbide, and other demanding alloys. Cuts leave the machine accurate, smooth, and immediately ready for further assembly or finishing.
Real-World Applications for Las Vegas, NV, Wire EDM and Precision Cutting
Wire EDM is ideal when conventional cutting can’t achieve the needed accuracy, finish, or tolerance, including on hard-to-machine metals, thin walls, or delicate parts. Conductive metals like titanium, carbide, Inconel, and hardened steels are cut cleanly and burr-free with wire EDM.
Prototypes, fixtures, and production work in Las Vegas, NV, are often carried out with wire EDM. Common applications include:
- Aerospace: Fine turbine slots, seal features, and tooling inserts engineered to hold tolerance post heat treat.
- Military & Defense: Distortion-free cuts in hardened alloys and defense-grade assemblies with sharp internal geometry.
- Automotive: Powertrain tooling, prototype parts, and mold inserts produced with precision internal clearances.
- Medical: Burr-free surgical instruments, implant components, and micro features in biocompatible metals.
- Packaging: Wear parts and forming dies with crisp edges and fine finishes to minimize rework.
- Food & Beverage: Corrosion-resistant stainless components for washdown environments, cut without mechanical stress.
- Oil & Energy: Pump components, sealing details, and alloy parts machined for corrosive, high-pressure use.
- Automation & Robotics: Automation parts such as fixtures, housings, and moving elements cut with tight tolerances.
- Firearm Manufacturing: Slides, internal components, and tooling where repeatable accuracy and clean edges matter.
- Consumer & Commercial Products: Fixtures, branding dies, and precision parts produced for consumer and commercial needs.
- OEM & Custom Applications: Single R&D parts to large production jobs in conductive alloys, even exotic or hardened.
Need help with a project or part? Contact us online or call 573-646-3996 to review your Las Vegas, NV, wire EDM machining needs.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
Our shop now includes a FANUC ROBOCUT α-C400iC, boosting cutting speed, precision, and thin-wire performance. With quick auto-threading, steady long-duration operation, and excellent surface finish, it excels at producing intricate features and precise internal gaps.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? The ROBOCUT improves on legacy specs with thin-wire capability to about 0.002″, enhanced taper options (±45° @ 1.57″ with option), and more reliable unattended cutting using AWF3 and iPulse3. The work envelope and load ratings vary from older equipment, so we tailor machine choice to suit your part size and required tolerances.
Wire EDM Capabilities & Specs
Across Las Vegas, NV, our Wire EDM services are suited for jobs from intricate features to heavy-duty workpieces, producing accurate, burr-free results on conductive materials. See the breakdown below for more on wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Got questions about parts or materials? Contact us or call 573-646-3996 today for information on Wire EDM in Las Vegas, NV.
Who Uses EDM Wire Cutting in Las Vegas, NV?
More than a tool for machine shops, Wire EDM is a precision option for professionals who demand complex parts be right from the start. Our Wire EDM capabilities are suited for:
- Project Managers & Directors: Ensure timelines hold by receiving parts that meet specifications and arrive when needed, cutting out delays.
- Prototype Engineers: Validate and tweak designs early, reducing risk before entering large-scale production.
- Quality Assurance Teams: Access precision parts that hold consistent dimensions and meet exacting tolerance specs.
- Compliance & Regulatory Specialists: Receive parts manufactured to precise specs and prepared for inspection.
- Maintenance & Reliability Engineers: Obtain precision-matched replacements for failed parts, keeping downtime to a minimum.
If your job depends on precision, our Las Vegas, NV, EDM wire cutting capabilities help you get there on time and within budget.
Materials We Work With for Wire EDM
Wire EDM applies exclusively to electrically conductive materials, which covers metals and alloys that push past the limits of traditional cutting. It achieves smooth, burr-free results free of thermal or mechanical stress, on everything from hardened steels and thin-walled sections to exotic alloys.
- Aluminum: Light and corrosion-resistant, commonly used in machining housings, brackets, prototypes, and advanced performance parts.
- Stainless Steel: Resistant to corrosion and highly durable, ideal for medical, aerospace, and food-grade machining projects.
- Brass & Copper: Conductive and easy to machine, widely applied in electrical connectors, contacts, and fluid-transfer components.
- Titanium: Strong, light, and corrosion-resistant, used in aerospace, surgical instruments, and performance-driven parts.
- Tool Steels & Carbides: Tough enough to cut hardened steels and tungsten carbide, essential for dies, molds, punches, and other wear parts.
We use several CNC machining processes to hit your specs, and Wire EDM in Las Vegas, NV, is often central to that approach. Some parts are best produced solely with Wire EDM, while others require it alongside milling, turning, or complementary precision processes.
Why Roberson Machine Company for Las Vegas, NV, Wire EDM Cutting?
For decades, Roberson Machine Company has specialized in delivering precision manufacturing solutions where accuracy is critical. With state-of-the-art CNC capabilities and dedicated wire EDM machinery, we provide expertise, dependable scheduling, responsive communication, and complete value-added services to Las Vegas, NV, industries.
Our shop offers a range of other machining capabilities:
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
Through advanced machining and expert guidance across production, the Roberson Machine Company stands out as a leader in surgical-grade wire EDM. For more information on Las Vegas, NV, Wire EDM services, explore our team and history, request a quote online, or call 573-646-3996.