In modern manufacturing, Irving, TX, Wire EDM is a leading process for accuracy and complexity. This ability makes wire EDM a cornerstone of Precision CNC Machining and modern production.
At Roberson Machine Company, we use advanced wire EDM (Electrical Discharge Machining) technology to deliver burr-free, repeatable results for everything from intricate prototypes to production-critical components. Give our team a call at 573-646-3996 or contact us online to learn more about how Irving, TX, Wire EDM can accelerate and enhance your next project’s success.
Article Synopsis
- A summary of how wire EDM works, why the process doesn’t require physical contact, and where it delivers better results than conventional methods.
- Key specifications and capabilities including tolerances, taper limits, work envelopes, and materials to assess project fit.
- Clear examples of real-world applications and industries like aerospace, medical, packaging, and energy, plus the roles responsible.
- Explaining what Roberson Machine Company brings to the table, with proven workflows, advanced equipment, and dependable turnaround times.
Whether for aerospace prototypes or medical-grade components, wire EDM enables design and production capabilities unmatched by other methods. The sections ahead break down how the process works, where it’s used, and what working with Roberson Machine Company involves.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Explore our machining capabilities along with customer reviews and success stories, plus insights into Irving, TX, Wire EDM on the blog and FAQs.
What Is Wire EDM Machining? | [city, TX, Precision CNC Services
Within our full range of CNC machining services, wire EDM stands out as a specialized process. Instead of using a cutting tool that physically contacts the workpiece, wire EDM shapes conductive metals with a thin, electrically charged wire. Material is removed by controlled sparks along a programmed wire path, achieving exact cuts without mechanical stress on components.
It’s particularly suited for work conventional tools can’t handle: detailed profiles, slim slots, sharp internal corners, and parts in hardened steels, titanium, carbide, or similar alloys. Cuts leave the machine accurate, smooth, and immediately ready for further assembly or finishing.
Real-World Applications for Irving, TX, Wire EDM and Precision Cutting
For geometry, finish, or tolerance requirements that exceed conventional tooling—particularly on tough alloys, thin-walled features, or stress-sensitive parts—wire EDM is the answer. Wire EDM provides burr-free cutting across conductive materials, from titanium and carbide to Inconel, hardened steels, and others.
Wire EDM in Irving, TX, supports prototypes, tooling fixtures, and full-scale production jobs. Common applications include:
- Aerospace: Fine turbine slots, seal features, and tooling inserts engineered to hold tolerance post heat treat.
- Military & Defense: Critical defense assemblies and hardened alloys machined burr-free with tight internal edges.
- Automotive: Complex powertrain tooling, mold inserts, and prototype parts with fine internal clearances.
- Medical: Burr-free machining for surgical tools, implant parts, and micro features in medical-grade alloys.
- Packaging: Forming dies and wear components machined with sharp profiles and smooth surfaces for less post-processing.
- Food & Beverage: Corrosion-resistant stainless components for washdown environments, cut without mechanical stress.
- Oil & Energy: Pump components, sealing details, and alloy parts machined for corrosive, high-pressure use.
- Automation & Robotics: Robotics fixtures, housings, and motion components requiring precise internal geometry.
- Firearm Manufacturing: Precision firearm components including slides, tooling, and internals with consistent accuracy.
- Consumer & Commercial Products: Precision branding dies, fixtures, and parts for consumer and commercial applications.
- OEM & Custom Applications: Prototype one-offs through full production runs in hardened or exotic alloys—if conductive, we cut it.
Working on a project or facing a challenge? Contact us online or reach us at 573-646-3996 to go over your Irving, TX, wire EDM machining needs.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
We’ve added a new FANUC ROBOCUT α-C400iC to expand cutting speed, precision, and thin-wire capability. It achieves efficient auto-threading, long stable runs, and clean surface finishes—suited for complex shapes and tight interior clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Unlike older specs, the ROBOCUT supports thin-wire use down to ≈0.002″, offers taper options up to ±45° @ 1.57″ (with option), and runs faster, steadier unattended cycles with AWF3 and iPulse3. Since the work envelope and load capacity aren’t the same as legacy units, we assign the proper machine for your part dimensions and tolerance demands.
Wire EDM Capabilities & Specs
For customers in Irving, TX, our Wire EDM capabilities cover projects from delicate micro features to heavy workpieces, producing clean edges and consistent accuracy on conductive materials. Below is a general breakdown of wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Looking for more info on a part or material? Contact us or give us a call at 573-646-3996 to discuss Wire EDM in Irving, TX.
Who Uses EDM Wire Cutting in Irving, TX?
Wire EDM goes beyond machine shops, serving as a precision method for those who need complex parts produced correctly on the first run. We provide services ideal for:
- Project Managers & Directors: Keep production moving with parts delivered on spec and on schedule, minimizing budget-wasting delays.
- Prototype Engineers: Refine and prove out designs quickly to prepare for mass production.
- Quality Assurance Teams: Get parts that are burr-free and dimensionally accurate, meeting even the strictest tolerance standards.
- Compliance & Regulatory Specialists: Receive parts manufactured to precise specs and prepared for inspection.
- Maintenance & Reliability Engineers: Use precise replacement parts to quickly recover from wear or damage and keep systems running.
If your job depends on precision, our Irving, TX, EDM wire cutting capabilities help you get there on time and within budget.
Materials We Work With for Wire EDM
Wire EDM applies exclusively to electrically conductive materials, which covers metals and alloys that push past the limits of traditional cutting. It achieves smooth, burr-free results free of thermal or mechanical stress, on everything from hardened steels and thin-walled sections to exotic alloys.
- Aluminum: Known for being light and corrosion-resistant, often chosen for housings, brackets, prototypes, and other performance-focused parts.
- Stainless Steel: Durable and corrosion-resistant, commonly used in medical devices, aerospace assemblies, and food-grade components.
- Brass & Copper: Excellent machinability and conductivity make them go-to choices for electrical terminals, connectors, and fluid-related parts.
- Titanium: Corrosion-resistant and lightweight, frequently applied in aerospace designs, surgical tools, and precision performance parts.
- Tool Steels & Carbides: Known for toughness in cutting hardened steels and carbides, relied on for dies, molds, and precision wear components.
Wire EDM in Irving, TX, is one of many CNC machining processes we use to meet your specs. Some jobs call for it exclusively, while others combine it with milling, turning, or other precision methods for the best results that make the most sense depending on the project.
Why Roberson Machine Company for Irving, TX, Wire EDM Cutting?
Backed by 20 years in business, Roberson Machine Company continues to serve industries that cannot compromise on precision. Through advanced CNC machining and wire EDM technology, we bring technical knowledge, reliable turnaround, attentive service, and extensive value-added services to Irving, TX, clients.
We also provide additional machining capabilities:
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
- Military Manufacturing
Backed by advanced machining and expert support from start to finish, the Roberson Machine Company delivers surgical-grade wire EDM solutions. Learn more about our team and history, contact us online for a quote, or call 573-646-3996 if you have any questions about Irving, TX, Wire EDM services and our machining capabilities.