Among today’s most precise manufacturing tools, Garland, TX, Wire EDM stands out. Because it achieves contact-free precision, wire EDM remains vital to Precision CNC Machining and manufacturing.
Roberson Machine Company leverages advanced wire EDM (Electrical Discharge Machining) to cut burr-free, precise parts—whether complex prototypes or production-grade components. Connect with our team at 573-646-3996 or contact us online to explore the advantages Garland, TX, Wire EDM brings to your next project.
Article Synopsis
- A summary of how wire EDM works, why the process doesn’t require physical contact, and where it delivers better results than conventional methods.
- Key specifications and capabilities including tolerances, taper limits, work envelopes, and materials to assess project fit.
- Clear examples of real-world applications and industries like aerospace, medical, packaging, and energy, plus the roles responsible.
- What Roberson Machine Company brings to the table. This includes proven processes, modern equipment, and predictable lead times from prototype through production.
From aerospace prototypes to medical-grade components, wire EDM opens up design and manufacturing possibilities other processes can’t match. We’ll detail in the next sections how wire EDM works, where it applies, and what to expect when you choose Roberson Machine Company.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
See more about our machining capabilities, reviews, and information on Garland, TX, Wire EDM from the blog and FAQs.
What Is Wire EDM Machining? | [city, TX, Precision CNC Services
We include wire EDM as a specialized option within our wider CNC machining capabilities. Wire EDM replaces direct cutting tools with a thin, charged wire to shape conductive metals. The wire’s controlled sparks trace a programmed path, eroding material into accurate cuts with zero mechanical stress on the part.
This makes it ideal for features that are difficult—or impossible—to produce with conventional machining: intricate profiles, fine slots, sharp internal corners, and parts made from hardened steels, carbide, titanium, or other challenging alloys. Parts come off the machine precise, burr-free, and ready to move straight into the next step of your build.
Real-World Applications for Garland, TX, Wire EDM and Precision Cutting
Choose wire EDM when conventional tooling can’t hit the geometry, finish, or tolerance you need—especially with hard-to-machine materials, thin-walled features, or parts that can’t take rigid cutting forces. Conductive metals like titanium, carbide, Inconel, and hardened steels are cut cleanly and burr-free with wire EDM.
Teams use wire EDM in Garland, TX, for prototypes, fixtures, and full production runs. Examples of applications include:
- Aerospace: Complex turbine slots, sealing features, and precision tooling inserts that stay accurate through heat treat.
- Military & Defense: Critical defense assemblies and hardened alloys machined burr-free with tight internal edges.
- Automotive: Complex powertrain tooling, mold inserts, and prototype parts with fine internal clearances.
- Medical: Burr-free machining for surgical tools, implant parts, and micro features in medical-grade alloys.
- Packaging: Wear parts and forming dies with crisp edges and fine finishes to minimize rework.
- Food & Beverage: Durable stainless components for food-grade washdown, cut cleanly and stress-free.
- Oil & Energy: High-pressure pump parts, sealing surfaces, and alloy components engineered for harsh service.
- Automation & Robotics: Fixtures, housings, and motion-critical parts with tight internal features.
- Firearm Manufacturing: Internal parts, slides, and firearm tooling cut to deliver repeatable precision and crisp edges.
- Consumer & Commercial Products: Precision branding dies, fixtures, and parts for consumer and commercial applications.
- OEM & Custom Applications: Whether it’s an R&D part or production in exotic alloys, if it’s conductive, wire EDM cuts it.
Whether it’s a project or a machining challenge, contact us online or call 573-646-3996 to discuss your Garland, TX, wire EDM machining requirements.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
We’ve brought in a FANUC ROBOCUT α-C400iC to raise throughput, precision, and thin-wire capabilities. Fast auto-threading, consistent performance in extended runs, and high-quality surface finishes make it a strong fit for complex designs and small clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? The ROBOCUT improves on legacy specs with thin-wire capability to about 0.002″, enhanced taper options (±45° @ 1.57″ with option), and more reliable unattended cutting using AWF3 and iPulse3. Its work envelope and load capacity differ from older units, so we’ll match the machine to your part size and tolerance needs.
Wire EDM Capabilities & Specs
For customers in Garland, TX, our Wire EDM capabilities cover projects from delicate micro features to heavy workpieces, producing clean edges and consistent accuracy on conductive materials. Below is a general breakdown of wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Want to know more about a part or material? Contact us or call 573-646-3996 for information on Wire EDM in Garland, TX.
Who Uses EDM Wire Cutting in Garland, TX?
More than a tool for machine shops, Wire EDM is a precision option for professionals who demand complex parts be right from the start. Our services are a fit for:
- Project Managers & Directors: Maintain project flow with components that ship on time and match design requirements, reducing costly holdups.
- Prototype Engineers: Refine and prove out designs quickly to prepare for mass production.
- Quality Assurance Teams: Rely on consistently accurate, burr-free parts that satisfy rigorous tolerance demands.
- Compliance & Regulatory Specialists: Access inspection-ready components that adhere to required specifications.
- Maintenance & Reliability Engineers: Use precise replacement parts to quickly recover from wear or damage and keep systems running.
If accuracy drives your success, our Garland, TX, EDM wire cutting capabilities provide timely, cost-effective results.
Materials We Work With for Wire EDM
Only electrically conductive materials can be cut with Wire EDM, but that makes it perfect for metals and alloys where traditional machining falls short. The method produces accurate, burr-free parts without stress or heat distortion—from thin-walled pieces and hardened steels to advanced exotic alloys.
- Aluminum: Corrosion-resistant and lightweight, frequently machined into housings, brackets, prototypes, and precision parts.
- Stainless Steel: Resistant to corrosion and highly durable, ideal for medical, aerospace, and food-grade machining projects.
- Brass & Copper: Highly machinable and conductive, making them staples for electrical contacts, connectors, terminals, and fluid-handling parts.
- Titanium: Corrosion-resistant and lightweight, frequently applied in aerospace designs, surgical tools, and precision performance parts.
- Tool Steels & Carbides: Durable and capable of machining hardened steels and carbide, widely used for molds, dies, and industrial wear parts.
We meet exact specs with a mix of CNC machining processes, often centered on Wire EDM in Garland, TX. Certain projects depend on Wire EDM alone, while others benefit from pairing it with milling, turning, or other precision machining techniques.
Why Roberson Machine Company for Garland, TX, Wire EDM Cutting?
For decades, Roberson Machine Company has specialized in delivering precision manufacturing solutions where accuracy is critical. With state-of-the-art CNC capabilities and dedicated wire EDM machinery, we provide expertise, dependable scheduling, responsive communication, and complete value-added services to Garland, TX, industries.
Beyond Wire EDM, our machining capabilities:
- CNC Lathe Machining
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
Backed by advanced machining and expert support from start to finish, the Roberson Machine Company delivers surgical-grade wire EDM solutions. For more information on Garland, TX, Wire EDM services, explore our team and history, request a quote online, or call 573-646-3996.