Known for precision, Amarillo, TX, Wire EDM cuts intricate shapes in hard or delicate materials without physical contact. Its capability keeps wire EDM at the core of Precision CNC Machining and today’s manufacturing.
Using advanced wire EDM (Electrical Discharge Machining) processes, Roberson Machine Company provides burr-free, reliable results for everything from prototypes to high-volume production runs. Call us at 573-646-3996 or contact us online to find out how Amarillo, TX, Wire EDM helps achieve precision and efficiency in your next build.
Article Synopsis
- A concise breakdown of how wire EDM works, its contact-free cutting process, and the cases where it’s superior to traditional machining.
- Details on specifications and capabilities such as tolerances, taper angles, work size, and material types, showing if wire EDM is a match.
- Illustrative real-world applications and industries such as aerospace, medical, packaging, and energy, and the roles that lead the projects.
- Explaining what Roberson Machine Company brings to the table, with proven workflows, advanced equipment, and dependable turnaround times.
Wire EDM expands design and manufacturing potential, from aerospace prototypes to medical-grade components, in ways other processes cannot. Below, we outline how the process functions, where it’s applied, and what working with Roberson Machine Company looks like.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Discover our machining capabilities, success stories, and additional Amarillo, TX, Wire EDM resources available on the blog and FAQs.
What Is Wire EDM Machining? | [city, TX, Precision CNC Services
As part of our complete CNC machining offering, wire EDM is a unique and highly precise method. In place of mechanical cutting tools, wire EDM uses a fine electrically charged wire to machine conductive materials. By generating controlled sparks, the wire erodes metal on a programmed path, producing precise cuts free of mechanical stress.
It’s particularly suited for work conventional tools can’t handle: detailed profiles, slim slots, sharp internal corners, and parts in hardened steels, titanium, carbide, or similar alloys. Every part exits the process with accuracy, clean edges, and readiness for your next build stage.
Real-World Applications for Amarillo, TX, Wire EDM and Precision Cutting
Use wire EDM for jobs where standard machining can’t meet geometry, surface, or tolerance specs—like hard alloys, thin-walled parts, or components sensitive to cutting forces. It handles conductive metals with burr-free precision, including titanium, carbide, Inconel, hardened steels, and more.
Prototypes, fixtures, and production work in Amarillo, TX, are often carried out with wire EDM. Common applications include:
- Aerospace: Intricate turbine slots, seal features, and precision tooling inserts that hold tight tolerances after heat treat.
- Military & Defense: Hardened alloy components and mission-critical assemblies that need distortion-free cuts and crisp internal corners.
- Automotive: Powertrain tooling, prototype parts, and mold inserts produced with precision internal clearances.
- Medical: Biocompatible metal implants, surgical devices, and micro features produced clean and burr-free.
- Packaging: Precision forming dies and durable wear components cut with clean edges and smooth finishes.
- Food & Beverage: Corrosion-resistant stainless parts for hygienic washdown applications, machined without distortion.
- Oil & Energy: Pump components, sealing details, and alloy parts machined for corrosive, high-pressure use.
- Automation & Robotics: Motion-critical housings, fixtures, and components for automation systems with tight interior details.
- Firearm Manufacturing: Internal parts, slides, and firearm tooling cut to deliver repeatable precision and crisp edges.
- Consumer & Commercial Products: Fixtures, branding dies, and precision parts produced for consumer and commercial needs.
- OEM & Custom Applications: From R&D one-offs to production runs in exotic or hardened materials—if it’s conductive, we can cut it.
Have a project coming up or a machining problem? Contact us online or give us a call at 573-646-3996 to talk through your Amarillo, TX, wire EDM machining needs.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
Our equipment lineup now includes the FANUC ROBOCUT α-C400iC, delivering higher cutting speeds, accuracy, and thin-wire machining. Fast auto-threading, consistent performance in extended runs, and high-quality surface finishes make it a strong fit for complex designs and small clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Where legacy specs fall short, the ROBOCUT delivers ≈0.002″ thin-wire cutting, advanced taper choices (±45° @ 1.57″ with option), and stable, faster unattended operation powered by AWF3 and iPulse3. Since the work envelope and load capacity aren’t the same as legacy units, we assign the proper machine for your part dimensions and tolerance demands.
Wire EDM Capabilities & Specs
With Wire EDM solutions available in Amarillo, TX, we handle parts ranging from micro-scale details to large workpieces, providing burr-free edges and reliable precision on conductive materials. You’ll find a general breakdown of wire EDMs below:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Questions about a part or material? Contact us or call 573-646-3996 for more information about Wire EDM in Amarillo, TX.
Who Uses EDM Wire Cutting in Amarillo, TX?
Wire EDM has applications far past the machine shop—it’s a precision approach for anyone tasked with delivering complex parts on the first try. These services are the right match for:
- Project Managers & Directors: Keep schedules on track with parts that arrive on time and to spec, avoiding costly delays.
- Prototype Engineers: Speed up validation and refinement of designs ahead of full production runs.
- Quality Assurance Teams: Rely on consistently accurate, burr-free parts that satisfy rigorous tolerance demands.
- Compliance & Regulatory Specialists: Access inspection-ready components that adhere to required specifications.
- Maintenance & Reliability Engineers: Use precise replacement parts to quickly recover from wear or damage and keep systems running.
For work that demands accuracy, our Amarillo, TX, EDM wire cutting solutions deliver results on time and on budget.
Materials We Work With for Wire EDM
Wire EDM works only on electrically conductive materials, making it ideal for metals and alloys that are difficult to cut with traditional tools. It delivers clean, burr-free results without mechanical stress or thermal distortion—whether the job calls for thin-walled parts, hardened steels, or exotic alloys.
- Aluminum: Lightweight and durable against corrosion, making it a top pick for housings, brackets, prototypes, and performance parts.
- Stainless Steel: Corrosion-resistant and durable, frequently specified for medical tools, aerospace structures, and sanitary components.
- Brass & Copper: Highly machinable and conductive, making them staples for electrical contacts, connectors, terminals, and fluid-handling parts.
- Titanium: Known for its strength-to-weight ratio and corrosion resistance, perfect for aerospace, medical, and high-performance components.
- Tool Steels & Carbides: Known for toughness in cutting hardened steels and carbides, relied on for dies, molds, and precision wear components.
Among the range of CNC machining processes we offer, Wire EDM in Amarillo, TX, stands out as a key method for meeting exact specifications. Some parts are best produced solely with Wire EDM, while others require it alongside milling, turning, or complementary precision processes.
Why Roberson Machine Company for Amarillo, TX, Wire EDM Cutting?
For over two decades, Roberson Machine Company has provided precision machining services to industries that demand absolute accuracy. By leveraging a modern CNC shop and specialized wire EDM systems, we deliver technical skill, consistent lead times, and a full suite of value-added services to Amarillo, TX, customers.
Our shop offers a range of other machining capabilities:
- CNC Lathe Machining
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
Through advanced machining and expert guidance across production, the Roberson Machine Company stands out as a leader in surgical-grade wire EDM. Check out our team and company background, connect with us online, or call 573-646-3996 for answers about Amarillo, TX, Wire EDM services.