From engine components to dashboards and transmissions, Automotive Part Manufacturing in Wausau, WI, has been a driving force behind Roberson Machine Company for over two decades. Our experience across diverse industries ensures precision and reliability for every automotive part we produce.
In this guide, we’ll explore how CNC machining plays a vital role in the automotive industry. Topics include:
- Common CNC machining applications in automotive part manufacturing
- Materials frequently used in automotive CNC processes
- Machining methods tailored to automotive part production
- Why Roberson Machine Company is a trusted industry partner
Call us today at 573-646-3996 or contact us online to discuss your needs for Wausau, WI, Automotive Part Manufacturing and see how Roberson can help.
Wausau, WI, Automotive Part Manufacturing: Real-World CNC Applications
From engine parts to custom brackets, CNC machining is essential in the automotive manufacturing process. Roberson Machine Company collaborates with Tier 1–3 Suppliers, small businesses, and other partners to produce precise, production-ready components at scale. Common automotive applications include:
- Powertrain Components: Crankshafts, cylinder heads, and transmission housings are integral to vehicle performance, requiring high-precision machining to maintain efficiency and reliability. CNC machining ensures the tight tolerances these critical components need for maximum performance.
- Suspension & Steering Systems: Control arms, knuckles, and linkages must combine lightness with strength and precise dimensions. Roberson’s advanced machining processes ensure every part contributes to optimal handling and lasting durability.
- Brake System Parts: Caliper mounts, rotors, and pedal components require precise machining to ensure safety and consistent function. Proper surface finish, tolerance, and geometry are vital for optimal braking efficiency.
- Interior & Dashboard Hardware: CNC machining is essential for producing both functional and design-focused components in the cabin, including gear shifters, infotainment brackets, and dashboard support structures.
- Prototyping & R&D: Before advancing to full production, automakers use CNC-machined prototypes to assess component performance and safety. Roberson assists teams in swiftly moving from CAD models to working parts, streamlining innovation and design testing.
- Electric Vehicle (EV) Components: With the expansion of EV manufacturing, CNC machining supports the production of intricate parts such as battery housings, cooling plates, and custom mounts for electric drive units, each requiring advanced materials and complex designs.
- Autonomous Vehicle Systems: CNC-machined parts are vital for the functionality of sensors, control modules, and structural components in autonomous vehicles, playing a key role in the performance and safety of advanced driving systems.
- Performance & Aftermarket Parts: With CNC machining, we craft custom performance parts such as intake manifolds, exhaust headers, and suspension upgrades, helping automotive enthusiasts enhance both the performance and appearance of their vehicles.
At Roberson, we provide automotive part manufacturing services that meet the high expectations of the industry, whether you’re manufacturing five parts or five thousand. We maintain the highest standards of precision, consistency, and quality.
Types of Materials We Use for Wausau, WI, Automotive CNC Manufacturing
In automotive manufacturing, material selection is key to ensuring the performance, safety, and longevity of vehicle components. At Roberson Machine Company, we leverage a diverse selection of metals and plastics, each chosen for its unique strengths—strength, weight, corrosion resistance, and machinability—to fulfill the precise needs of automotive applications. This includes:
- Aluminum (6061, 7075, 7050): Known for being both lightweight and resistant to corrosion, aluminum alloys are ideal for engine parts, suspension components, and housings. For high-performance uses, alloys like 7075 are the go-to choice, especially in motorsports.
- Stainless Steel (303, 304, 316, 321, 420SS, 416, 440): Renowned for its strength and corrosion resistance, stainless steels are essential in applications ranging from exhaust systems to fasteners and drivetrain components. Hardened grades like 440 are particularly effective in providing wear resistance.
- Plastics (Delrin, PETGs, Nylon, PLAs, PEEK, HDPE, Glass-Filled Nylon): Lightweight and ideal for non-structural components like bushings and gears, these plastics are highly versatile. Materials like PEEK also provide excellent heat and chemical resistance.
- Brass: Due to its superior machinability and corrosion resistance, brass is commonly found in fittings, bushings, and valves within fluid systems and connectors.
- Titanium: Offering a superior strength-to-weight ratio, titanium is perfect for high-performance applications like exhaust parts and racing components where every ounce counts.
Our team understands the demands of automotive environments and can help you choose the right material for every part—whether you’re building prototypes or scaling up for full production. Contact us to learn more about our machining capabilities.
Key Services for Wausau, WI, Automotive Part Manufacturing
- Precision-Driven CNC Machining: At Roberson Machine Company, our advanced machinery and skilled team produce high-tolerance, tight-spec components with flawless surface finishes—essential for ensuring safety, performance, and reliability in automotive systems.
- Precision Multi-Axis CNC Milling and Turning: Our capabilities, ranging from 3-axis to advanced 5-axis machining, enable the creation of intricate geometries and detailed features for engine, transmission, and suspension parts.
- Wire EDM: With unrivaled accuracy, Wire EDM is ideal for producing ultra-precise cuts and complex internal features, making it perfect for fuel system components and precision brackets.
- Prototype to Full Production: We guide your project from rapid prototype development for design validation to high-volume CNC production runs, ensuring consistent quality and full traceability throughout.
- Value-Added Services: Beyond machining, we offer a range of services including welding, fabrication, deburring, bead blasting, and assembly, all aimed at optimizing your supply chain and reducing time to market.
Roberson Machine Company provides seamless CNC solutions for the automotive industry, guiding you from concept to completion. Whether developing a prototype or expanding into full production, we maintain a focus on precision, efficiency, and quality throughout the entire process.
Why Choose Roberson for Wausau, WI, Automotive Part Manufacturing?
When it comes to manufacturing precision products, Roberson is ready to assist. Here are a few compelling reasons to get in touch with Roberson Machine Company:
- Scalable Manufacturing Solutions: Engaging with our services provides a flexible approach to production without the financial burden of owning and operating manufacturing equipment. Our scalable solutions allow you to adjust production volumes as needed, optimizing costs and improving overall business agility.
- Expert-Crafted Solutions: Tap into our vast CNC machining expertise and industry-specific understanding. Our dedicated team delivers precise, customized solutions that align with your project’s goals.
- Unyielding Quality Standards: Our components are crafted to exceed strict automotive tolerances and specifications, supported by our certifications for unparalleled quality.
- Commitment to Partnership: We believe in being more than just a supplier—we are your reliable partner. By ensuring clear communication and dependable results, we nurture lasting relationships across all types of projects.
- Tailored Innovation: By choosing us for your manufacturing needs, you free up time to focus on design, performance, and market delivery, while we manage the intricate production work.
- Efficient Scalability: From prototype creation to large production runs, our flexible systems are tailored to your needs. By working across multiple industries, we can pass on cost savings in both materials and processes.
Other services Roberson offers include:
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
- Military Manufacturing
- Medical Brace Manufacturing
- Manufacturing Oil & Gas Industry Parts
- 5 Axis CNC Machine
Interested in learning more about CNC machining and automotive applications? Don’t hesitate to give us a call now at 573-646-3996 or contact us online for more information about Wausau, WI, Automotive Part Manufacturing and how our team can help.