You can’t afford mistakes in Wausau, WI, Aerospace Manufacturing. At Roberson Machine Company, we integrate advanced high-precision CNC machining with detailed process control to manufacture aerospace components that exceed exacting industry standards. From prototype machining to full-scale production, our team ensures consistent, reliable results across every phase of the Wausau, WI, Aerospace Manufacturing process.
Have questions? Our team is here to help. Reach out online or call 573-646-3996 to learn more about Wausau, WI, aerospace manufacturing services.
Table of Contents
- Precision CNC Manufacturing for Aerospace Applications
- CNC Machining Services for Aerospace Manufacturing
- Aerospace Materials We Machine
- Why Aerospace Companies Work With Roberson
Explore more about our Wausau, WI, aerospace machining experience and other services on the Roberson blog.
Precision CNC Manufacturing for Aerospace Applications
Every aerospace component — from brackets to propulsion hardware — must be cut, shaped, and finished to exacting standards the first time.
Roberson Machine Company partners with aerospace and defense manufacturers to deliver CNC-machined parts that meet demanding requirements for geometry, tolerances, and documentation. Components we regularly produce include:
- Structural brackets and supports, including roller-lift system components
- Avionics enclosures and mounts
- Hydraulic and fuel system housings
- Engine and propulsion system components
- Satellite and space hardware
- Flight control assemblies
Every part comes with its own set of challenges — from complex geometry to challenging materials to strict inspection requirements. Our machining capabilities are built to handle the demands of aerospace manufacturing at every stage of production.
CNC Machining Services for Aerospace Manufacturing
At the heart of our aerospace manufacturing is advanced CNC technology, enabling us to meet stringent standards for flight-critical parts. We support projects from prototype phases through to extensive production.
5-Axis CNC Milling
With our 5-axis milling machines, we can tackle intricate aerospace shapes in one setup, boosting precision and cutting down cycle times. Perfect for structural parts, housings, brackets, and aerodynamic surfaces featuring compound angles.
Multi-Axis CNC Turning
We produce high-precision shafts, bushings, pins, and rotational components with tight concentricity and roundness. Our multi-axis lathes allow for both simple and complex aerospace turning operations in a single pass.
Wire EDM Machining
With burr-free precision, Wire EDM excels at cutting intricate details, internal geometries, and heat-sensitive aerospace materials, making it perfect for small engine components, fuel systems, and parts with fine tolerances.
Prototype Machining
Our rapid-turn prototype machining services assist aerospace clients through development, qualification, and testing stages, enabling engineers to assess form, fit, and function early.
Precision CNC Machining
Throughout all services, we apply strict process controls to maintain dimensional accuracy, repeatability, and surface finishes that meet or exceed aerospace industry standards. Every part is inspected and documented to customer requirements.
Trust in our expertise for aerospace components that meet stringent safety and performance requirements. We focus on precision machining and thorough quality checks to deliver consistent results.
Aerospace Materials We Machine
The aerospace industry relies on materials that combine strength, lightweight properties, corrosion resistance, and heat tolerance. Roberson Machine Company routinely handles these metals and high-performance alloys, producing precise and clean aerospace components, even with difficult materials.
- Aluminum (6061, 7075, 7050): Lightweight, corrosion-resistant, and widely used for housings, brackets, airframe components, and structural assemblies. Our aluminum CNC machining processes handle complex aerospace parts with consistent precision and finish.
- Titanium (Grades 2, 5 / 6Al-4V): Strong, lightweight, and highly corrosion-resistant — commonly used for fasteners, structural brackets, and critical aerospace hardware where strength-to-weight ratio matters. Our titanium CNC machining capabilities produce precise parts for demanding aerospace applications.
- Stainless Steel (17-4PH, 15-5PH, 303, 316, 321): Known for strength, durability, and corrosion resistance. Often used for flight control components, engine hardware, and high-stress assemblies. See additional stainless steel grade information.
- Nickel Alloys & Superalloys (Inconel, Hastelloy, Monel): Engineered to handle extreme heat and pressure, these materials are used in turbine components, exhaust systems, and propulsion hardware. Our CNC machining services handle nickel alloys with process stability and clean surface finishes.
- Tool Steels & Hardened Alloys (D2, A2, H13): EDM and CNC machining techniques enable us to create tooling, molds, and wear parts for aerospace manufacturing. Our wire EDM machining ensures burr-free, precise cuts on hardened aerospace materials. More on D2, A2, and H13 steels.
- High-Performance Plastics (PEEK, Ultem, PTFE): Known for their chemical resistance and lightweight properties, these plastics are ideal for insulation, seals, electrical parts, and specialty aerospace hardware. We utilize precise CNC machining capabilities to achieve consistent finishes on advanced aerospace plastics.
Can’t find your material on the list? Contact us with your project specs, and we’ll review your machining needs.
Why Wausau, WI, Aerospace Companies Work With Roberson Machine Company
Every aerospace machining project for Wausau, WI, manufacturers revolves around controlling variation. We apply repeatable setups, programmed precision, and in-process inspections to keep parts consistent from prototype through production. Dimensional accuracy and traceability remain tightly managed at every stage.
We operate with documented quality processes for part verification, dimensional checks, and material tracking throughout production. In-process inspections, first article inspections, and CMM (coordinate measuring machine) reports are available when required, along with full documentation packages for aerospace programs that call for additional compliance reporting.
What Sets Roberson Apart for Wausau, WI, Aerospace Manufacturing
- Quality: All parts are manufactured to your precise tolerance requirements, using materials that meet aerospace certification standards.
- Reliability: Timely delivery, transparent communication, and minimizing production disruptions are our priorities.
- Precision: We guarantee machining precision and repeatability, starting with first article inspections and continuing through production.
With more than 20 years in business, we serve aerospace manufacturers across the U.S., delivering precision-machined parts for flight-critical systems. Our team combines advanced multi-axis equipment, experienced machinists, and the ability to scale from prototypes to high-volume production — whether you’re producing simple or highly complex components.
Other services we provide include:
- Lathe Machine
- Precision Stainless Steel Machining
- CNC Lathe Machining
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
In Wausau, WI, besides aerospace manufacturing, we deliver precise machining solutions for defense, medical, automotive, and food and beverage, applying the same detailed focus.
Connect with us for a quote or questions by contacting us online or calling 573-646-3996 about your Wausau, WI, Aerospace Manufacturing needs.