In modern manufacturing, Syracuse, NY, Wire EDM is a leading process for accuracy and complexity. This ability makes wire EDM a cornerstone of Precision CNC Machining and modern production.
Using advanced wire EDM (Electrical Discharge Machining) processes, Roberson Machine Company provides burr-free, reliable results for everything from prototypes to high-volume production runs. Call us at 573-646-3996 or contact us online to find out how Syracuse, NY, Wire EDM helps achieve precision and efficiency in your next build.
Article Synopsis
- A summary of how wire EDM works, why the process doesn’t require physical contact, and where it delivers better results than conventional methods.
- Review of specifications and capabilities—tolerances, tapers, envelopes, and materials—to confirm wire EDM fits your project’s needs.
- Straightforward examples of real-world applications and industries (aerospace, medical, packaging, energy) and who inside those teams typically owns the work.
- Explaining what Roberson Machine Company brings to the table, with proven workflows, advanced equipment, and dependable turnaround times.
Wire EDM makes new design and manufacturing options possible—covering everything from aerospace prototypes to medical components—where other processes fall short. Below, we outline how the process functions, where it’s applied, and what working with Roberson Machine Company looks like.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Find details on our machining services, reviews and success stories, and more about Syracuse, NY, Wire EDM in the blog and FAQs.
What Is Wire EDM Machining? | [city, NY, Precision CNC Services
Within our full range of CNC machining services, wire EDM stands out as a specialized process. Instead of using a cutting tool that physically contacts the workpiece, wire EDM shapes conductive metals with a thin, electrically charged wire. Material is removed by controlled sparks along a programmed wire path, achieving exact cuts without mechanical stress on components.
This makes it ideal for features that are difficult—or impossible—to produce with conventional machining: intricate profiles, fine slots, sharp internal corners, and parts made from hardened steels, carbide, titanium, or other challenging alloys. Parts come off the machine precise, burr-free, and ready to move straight into the next step of your build.
Real-World Applications for Syracuse, NY, Wire EDM and Precision Cutting
Wire EDM is ideal when conventional cutting can’t achieve the needed accuracy, finish, or tolerance, including on hard-to-machine metals, thin walls, or delicate parts. Conductive metals like titanium, carbide, Inconel, and hardened steels are cut cleanly and burr-free with wire EDM.
Wire EDM in Syracuse, NY, supports prototypes, tooling fixtures, and full-scale production jobs. Standard applications include:
- Aerospace: Complex turbine slots, sealing features, and precision tooling inserts that stay accurate through heat treat.
- Military & Defense: Distortion-free cuts in hardened alloys and defense-grade assemblies with sharp internal geometry.
- Automotive: Complex powertrain tooling, mold inserts, and prototype parts with fine internal clearances.
- Medical: Medical instruments, implants, and fine features in biocompatible metals delivered burr-free.
- Packaging: Wear parts and forming dies with crisp edges and fine finishes to minimize rework.
- Food & Beverage: Corrosion-resistant stainless components for washdown environments, cut without mechanical stress.
- Oil & Energy: Pump components, sealing details, and alloy parts machined for corrosive, high-pressure use.
- Automation & Robotics: Automation parts such as fixtures, housings, and moving elements cut with tight tolerances.
- Firearm Manufacturing: Slides, tooling, and inner firearm parts manufactured with clean edges and repeatable tolerances.
- Consumer & Commercial Products: Branding dies, custom fixtures, and low- to mid-volume precision parts.
- OEM & Custom Applications: From R&D one-offs to production runs in exotic or hardened materials—if it’s conductive, we can cut it.
Got a project or issue? Contact us online or call 573-646-3996 to talk about your Syracuse, NY, wire EDM machining requirements.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
We’ve brought in a FANUC ROBOCUT α-C400iC to raise throughput, precision, and thin-wire capabilities. Fast auto-threading, consistent performance in extended runs, and high-quality surface finishes make it a strong fit for complex designs and small clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Building on legacy models, the ROBOCUT introduces ≈0.002″ thin-wire capacity, expanded tapering (±45° @ 1.57″ with option), and greater unattended stability through AWF3 and iPulse3. Its work envelope and load capacity differ from older units, so we’ll match the machine to your part size and tolerance needs.
Wire EDM Capabilities & Specs
Our Syracuse, NY, Wire EDM services handle everything from micro features to large, heavy workpieces, delivering clean edges and repeatable accuracy on conductive materials. See below for a general breakdown about wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Have a question about parts or materials? Contact us or reach us at 573-646-3996 for details on Wire EDM in Syracuse, NY.
Who Uses EDM Wire Cutting in Syracuse, NY?
More than a tool for machine shops, Wire EDM is a precision option for professionals who demand complex parts be right from the start. We provide services ideal for:
- Project Managers & Directors: Stay on schedule by getting parts delivered on time and built to spec, preventing expensive setbacks.
- Prototype Engineers: Confirm and improve prototypes fast, then transition smoothly to production.
- Quality Assurance Teams: Rely on consistently accurate, burr-free parts that satisfy rigorous tolerance demands.
- Compliance & Regulatory Specialists: Get inspection-ready parts built to exact specifications.
- Maintenance & Reliability Engineers: Get exact replacement components to restore operations quickly and avoid extended outages.
If your job depends on precision, our Syracuse, NY, EDM wire cutting capabilities help you get there on time and within budget.
Materials We Work With for Wire EDM
Electrically conductive materials are the only candidates for Wire EDM, but that includes many metals and alloys too hard for conventional tools. The process provides precise, burr-free finishes without distortion—whether you’re machining hardened steels, thin walls, or exotic alloys.
- Aluminum: Machinable, corrosion-resistant, and light, used extensively for housings, brackets, prototypes, and high-performance applications.
- Stainless Steel: Tough and resistant to corrosion, making it essential for medical devices, aerospace applications, and food-grade parts.
- Brass & Copper: Highly machinable and conductive, making them staples for electrical contacts, connectors, terminals, and fluid-handling parts.
- Titanium: Strong, light, and corrosion-resistant, used in aerospace, surgical instruments, and performance-driven parts.
- Tool Steels & Carbides: Engineered for cutting hardened steels and carbide, making them critical in dies, molds, and wear components.
Wire EDM in Syracuse, NY, is one of many CNC machining processes we use to meet your specs. Some parts are best produced solely with Wire EDM, while others require it alongside milling, turning, or complementary precision processes.
Why Roberson Machine Company for Syracuse, NY, Wire EDM Cutting?
For more than 20 years, Roberson Machine Company has delivered precision manufacturing solutions for industries where accuracy isn’t optional. Through advanced CNC machining and wire EDM technology, we bring technical knowledge, reliable turnaround, attentive service, and extensive value-added services to Syracuse, NY, clients.
Our full set of machining capabilities also covers:
- CNC Lathe Machining
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
Through advanced machining and expert guidance across production, the Roberson Machine Company stands out as a leader in surgical-grade wire EDM. Discover details about our history and team, get a quote online, or call 573-646-3996 with questions regarding Syracuse, NY, Wire EDM services and machining capabilities.