Respected in advanced manufacturing, Tampa, FL, Wire EDM offers unmatched precision for complex geometries and delicate materials. This ability makes wire EDM a cornerstone of Precision CNC Machining and modern production.
Roberson Machine Company applies advanced wire EDM (Electrical Discharge Machining) systems to achieve burr-free, consistent outcomes across projects from detailed prototypes to mission-critical production parts. Reach out at 573-646-3996 or contact us online to see how Tampa, FL, Wire EDM can improve speed and quality for your next project.
Article Synopsis
- A short explanation of how wire EDM works, how it cuts without contact, and where it outshines conventional machining.
- Specifications and capabilities (tolerances, taper angles, work envelopes, materials, etc.) to see if wire EDM cutting matches your project’s strict requirements.
- Examples of real-world applications and industries—aerospace, medical, packaging, energy—and the team members who manage these projects.
- An overview of what Roberson Machine Company brings to the table, including modern equipment, established processes, and consistent lead times.
Wire EDM makes new design and manufacturing options possible—covering everything from aerospace prototypes to medical components—where other processes fall short. We’ll detail in the next sections how wire EDM works, where it applies, and what to expect when you choose Roberson Machine Company.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Discover our machining capabilities, success stories, and additional Tampa, FL, Wire EDM resources available on the blog and FAQs.
What Is Wire EDM Machining? | [city, FL, Precision CNC Services
Wire EDM is a specialized process within our broader CNC machining capabilities. In place of mechanical cutting tools, wire EDM uses a fine electrically charged wire to machine conductive materials. The process forms controlled sparks along the wire path, eroding material into highly accurate cuts without stressing the part.
For parts and features that defy standard machining—such as intricate profiles, thin slots, sharp internal corners, or hardened alloys like carbide and titanium—wire EDM is the answer. Cuts leave the machine accurate, smooth, and immediately ready for further assembly or finishing.
Real-World Applications for Tampa, FL, Wire EDM and Precision Cutting
When geometry, finish, or tolerance demands are beyond conventional tooling—especially with tough materials, thin walls, or fragile parts—wire EDM is the solution. This process machines conductive materials cleanly, producing burr-free parts in titanium, carbide, Inconel, hardened steels, and beyond.
In Tampa, FL, teams turn to wire EDM for prototypes, fixtures, and large or small production runs. Examples of applications include:
- Aerospace: Precision turbine slots, seal details, and tooling inserts that maintain tolerances after heat treating.
- Military & Defense: Hardened alloy components and mission-critical assemblies that need distortion-free cuts and crisp internal corners.
- Automotive: Automotive powertrain tooling, inserts, and prototype parts requiring fine interior tolerances.
- Medical: Burr-free machining for surgical tools, implant parts, and micro features in medical-grade alloys.
- Packaging: Wear parts and forming dies with crisp edges and fine finishes to minimize rework.
- Food & Beverage: Stainless steel components machined burr-free and corrosion-resistant for sanitary washdown use.
- Oil & Energy: Precision sealing surfaces, pump components, and alloy parts for high-pressure, corrosive service.
- Automation & Robotics: Robotics fixtures, housings, and motion components requiring precise internal geometry.
- Firearm Manufacturing: Internal parts, slides, and firearm tooling cut to deliver repeatable precision and crisp edges.
- Consumer & Commercial Products: Consumer and commercial parts including branding dies, fixtures, and precision runs.
- OEM & Custom Applications: R&D prototypes to production in exotic or hardened materials—if it conducts, wire EDM handles it.
Have a project or a problem? Contact us online or call 573-646-3996 to discuss your Tampa, FL, wire EDM machining needs.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
We’ve brought in a FANUC ROBOCUT α-C400iC to raise throughput, precision, and thin-wire capabilities. It provides rapid auto-threading, dependable stability over long runs, and smooth surface finishes—perfect for intricate features and narrow internal spaces.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Where legacy specs fall short, the ROBOCUT delivers ≈0.002″ thin-wire cutting, advanced taper choices (±45° @ 1.57″ with option), and stable, faster unattended operation powered by AWF3 and iPulse3. Its work envelope and load limits differ from past models, so we fit the right unit to your part’s size and tolerance needs.
Wire EDM Capabilities & Specs
In Tampa, FL, our Wire EDM work spans everything from micro components to heavy pieces, delivering sharp finishes and repeatable accuracy on conductive materials. The section below gives a general breakdown of wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Have a question about parts or materials? Contact us or reach us at 573-646-3996 for details on Wire EDM in Tampa, FL.
Who Uses EDM Wire Cutting in Tampa, FL?
Wire EDM goes beyond machine shops, serving as a precision method for those who need complex parts produced correctly on the first run. Our services are a fit for:
- Project Managers & Directors: Keep schedules on track with parts that arrive on time and to spec, avoiding costly delays.
- Prototype Engineers: Quickly validate and refine designs before moving into large-scale production.
- Quality Assurance Teams: Receive dimensionally consistent, burr-free components that meet demanding tolerance requirements.
- Compliance & Regulatory Specialists: Count on components produced to exact standards and ready for audits.
- Maintenance & Reliability Engineers: Get exact replacement components to restore operations quickly and avoid extended outages.
If precision is non-negotiable, our Tampa, FL, EDM wire cutting service makes sure you stay on time and within budget.
Materials We Work With for Wire EDM
Only electrically conductive materials can be cut with Wire EDM, but that makes it perfect for metals and alloys where traditional machining falls short. The method produces accurate, burr-free parts without stress or heat distortion—from thin-walled pieces and hardened steels to advanced exotic alloys.
- Aluminum: Machinable, corrosion-resistant, and light, used extensively for housings, brackets, prototypes, and high-performance applications.
- Stainless Steel: Durable and corrosion-resistant, commonly used in medical devices, aerospace assemblies, and food-grade components.
- Brass & Copper: Conductive and easy to machine, widely applied in electrical connectors, contacts, and fluid-transfer components.
- Titanium: Strong, light, and corrosion-resistant, used in aerospace, surgical instruments, and performance-driven parts.
- Tool Steels & Carbides: Tough enough to cut hardened steels and tungsten carbide, essential for dies, molds, punches, and other wear parts.
Wire EDM in Tampa, FL, is one of many CNC machining processes we use to meet your specs. Some jobs call for it exclusively, while others combine it with milling, turning, or other precision methods for the best results that make the most sense depending on the project.
Why Roberson Machine Company for Tampa, FL, Wire EDM Cutting?
Roberson Machine Company has spent more than 20 years serving industries that require exacting levels of precision and accuracy. Combining our modern CNC shop with wire EDM equipment, we offer technical precision, on-time delivery, responsive service, and comprehensive value-added services for Tampa, FL, companies.
Our shop offers a range of other machining capabilities:
- CNC Lathe Machining
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
With advanced machining services and full-process guidance, the Roberson Machine Company is the trusted source for surgical-grade wire EDM. Discover details about our history and team, get a quote online, or call 573-646-3996 with questions regarding Tampa, FL, Wire EDM services and machining capabilities.