In modern manufacturing, Miami, FL, Wire EDM is a leading process for accuracy and complexity. It can cut complex shapes in hard or delicate materials without physical contact, making wire EDM essential to Precision CNC Machining and production.
Roberson Machine Company leverages advanced wire EDM (Electrical Discharge Machining) to cut burr-free, precise parts—whether complex prototypes or production-grade components. To discuss how Miami, FL, Wire EDM can drive success for your next project, call our team at 573-646-3996 or contact us online.
Article Synopsis
- A summary of how wire EDM works, why the process doesn’t require physical contact, and where it delivers better results than conventional methods.
- Outline of specifications and capabilities—tolerances, tapers, materials, envelopes—so you can evaluate if wire EDM meets your requirements.
- Straightforward examples of real-world applications and industries (aerospace, medical, packaging, energy) and who inside those teams typically owns the work.
- An overview of what Roberson Machine Company brings to the table, including modern equipment, established processes, and consistent lead times.
Whether for aerospace prototypes or medical-grade components, wire EDM enables design and production capabilities unmatched by other methods. The sections ahead break down how the process works, where it’s used, and what working with Roberson Machine Company involves.
Table of Contents
- What Is Wire EDM Machining?
- Real-World Applications for Wire EDM and Precision Cutting
- FANUC ROBOCUT α-C400iC: New Wire EDM Technology
- Wire EDM Capabilities & Specs
- Who Uses EDM Wire Cutting
- Materials We Work With for Wire EDM
- Why Roberson Machine Company
Find details on our machining services, reviews and success stories, and more about Miami, FL, Wire EDM in the blog and FAQs.
What Is Wire EDM Machining? | [city, FL, Precision CNC Services
Wire EDM is a specialized process within our broader CNC machining capabilities. Instead of using a cutting tool that physically contacts the workpiece, wire EDM shapes conductive metals with a thin, electrically charged wire. By generating controlled sparks, the wire erodes metal on a programmed path, producing precise cuts free of mechanical stress.
This makes it ideal for features that are difficult—or impossible—to produce with conventional machining: intricate profiles, fine slots, sharp internal corners, and parts made from hardened steels, carbide, titanium, or other challenging alloys. Each cut is delivered precise, burr-free, and prepared for the next step in your build.
Real-World Applications for Miami, FL, Wire EDM and Precision Cutting
Wire EDM is the process of choice when conventional tools fall short on geometry, finish, or tolerance—particularly with difficult materials, thin walls, or parts unsuited for rigid cutting. Conductive metals like titanium, carbide, Inconel, and hardened steels are cut cleanly and burr-free with wire EDM.
Prototypes, fixtures, and production work in Miami, FL, are often carried out with wire EDM. Typical applications include:
- Aerospace: Turbine slots, seals, and tooling inserts cut to tight tolerance even after heat treatment.
- Military & Defense: Distortion-free cuts in hardened alloys and defense-grade assemblies with sharp internal geometry.
- Automotive: Complex powertrain tooling, mold inserts, and prototype parts with fine internal clearances.
- Medical: Surgical tools, implant parts, and micro features machined burr-free in biocompatible alloys.
- Packaging: Wear parts and forming dies with crisp edges and fine finishes to minimize rework.
- Food & Beverage: Stainless steel components machined burr-free and corrosion-resistant for sanitary washdown use.
- Oil & Energy: Alloy components, pump parts, and sealing features designed for service in high-pressure, corrosive systems.
- Automation & Robotics: Robotics fixtures, housings, and motion components requiring precise internal geometry.
- Firearm Manufacturing: Slides, tooling, and inner firearm parts manufactured with clean edges and repeatable tolerances.
- Consumer & Commercial Products: Branding dies, custom fixtures, and low- to mid-volume precision parts.
- OEM & Custom Applications: Prototype one-offs through full production runs in hardened or exotic alloys—if conductive, we cut it.
Need help with a project or part? Contact us online or call 573-646-3996 to review your Miami, FL, wire EDM machining needs.
FANUC ROBOCUT α-C400iC: New Wire EDM Technology
We’ve added the FANUC ROBOCUT α-C400iC to increase precision, speed, and thin-wire cutting capability. Fast auto-threading, consistent performance in extended runs, and high-quality surface finishes make it a strong fit for complex designs and small clearances.
| Specification | Value | Notes |
|---|---|---|
| Max Workpiece Size | 730 × 630 × 250 mm (28.74″ × 24.80″ × 9.84″) | Compact footprint with generous load space. |
| Max Workpiece Weight | 500 kg (≈1,100 lbs) | Stable cutting on medium-to-heavy parts. |
| Table Travel (X/Y/Z) | 400 × 300 × 255 mm (15.75″ × 11.81″ × 10.04″) | Precise positioning for complex features. |
| U/V Travel | ±60 mm | Supports advanced taper and offset work. |
| Max Taper | ±30° @ 80 mm (3.15″); option: ±45° @ 40 mm (1.57″) | Handles steep tapers on thicker stock. |
| Wire Diameter | 0.10–0.30 mm (≈0.004″–0.012″); option: 0.05 mm (≈0.002″) | Thin-wire option supports ultra-fine features. |
| Controller | FANUC 31i-WB | Modern control with iHMI interface. |
| Notable Features | AWF3 auto threading, iPulse3 discharge control, AI thermal compensation, Core Stitch | Improves uptime, finish quality, and accuracy on long runs. |
What’s different? Compared to legacy specs, the ROBOCUT adds thin-wire capability down to ≈0.002″, advanced taper options (±45° @ 1.57″ with option), and faster, more stable unattended cutting thanks to AWF3 and iPulse3. The work envelope and load ratings vary from older equipment, so we tailor machine choice to suit your part size and required tolerances.
Wire EDM Capabilities & Specs
Serving Miami, FL, our Wire EDM offering accommodates both tiny features and oversized workpieces, ensuring crisp edges and dependable accuracy on conductive materials. Here’s a general breakdown of wire EDMs:
Core Capabilities
| Capability | Spec | Why It Matters |
|---|---|---|
| Max Cutting Height | 16.5″ | Tackle tall parts and deep cavities without multiple setups. |
| Tolerance Maintained | ±0.0003″ | Hit critical features for aerospace, medical, and precision tooling. |
| Max Taper Angle | 45° | Produce complex profiles and reliefs in mold and die work. |
| Wire Diameter Range | .002″–.010″ | Cut ultra-fine details or heavier sections as the job requires. |
| Max Workpiece Weight | 1,800 lbs | Run large industrial components with stable fixturing. |
Work Envelope
| Axis | Travel | Notes |
|---|---|---|
| X / Y / Z | 21.7″ × 14.6″ × 12.2″ | Flexible capacity for varied part sizes and setups. |
Taper Capability by Thickness
| Workpiece Thickness | Typical Max Taper | Use Case |
|---|---|---|
| 12″ | ±10° | Thick tooling plates and heavy die sections. |
| 3.25″ | 30° | Mold components with angled relief features. |
| 1.93″ | 45° | Sharp internal corners and complex taper profiles. |
Want to know more about a part or material? Contact us or call 573-646-3996 for information on Wire EDM in Miami, FL.
Who Uses EDM Wire Cutting in Miami, FL?
Wire EDM goes beyond machine shops, serving as a precision method for those who need complex parts produced correctly on the first run. Our services are a fit for:
- Project Managers & Directors: Keep schedules on track with parts that arrive on time and to spec, avoiding costly delays.
- Prototype Engineers: Refine and prove out designs quickly to prepare for mass production.
- Quality Assurance Teams: Obtain components free of burrs and built to the tightest dimensional requirements.
- Compliance & Regulatory Specialists: Receive parts manufactured to precise specs and prepared for inspection.
- Maintenance & Reliability Engineers: Use precise replacement parts to quickly recover from wear or damage and keep systems running.
If precision is non-negotiable, our Miami, FL, EDM wire cutting service makes sure you stay on time and within budget.
Materials We Work With for Wire EDM
Because Wire EDM works solely with electrically conductive materials, it excels at cutting metals and alloys beyond the reach of standard machining. It leaves parts burr-free and distortion-free, handling hardened steels, delicate thin walls, and even exotic alloys.
- Aluminum: Lightweight and durable against corrosion, making it a top pick for housings, brackets, prototypes, and performance parts.
- Stainless Steel: Strong, corrosion-resistant, and relied on for medical equipment, aerospace hardware, and food-safe parts.
- Brass & Copper: Known for machinability and conductivity, often used for electrical contacts, connectors, and fluid-handling equipment.
- Titanium: Known for its strength-to-weight ratio and corrosion resistance, perfect for aerospace, medical, and high-performance components.
- Tool Steels & Carbides: Able to handle hardened steels and tungsten carbide, standard for dies, molds, and long-lasting wear tools.
Wire EDM in Miami, FL, is one of many CNC machining processes we use to meet your specs. In some cases Wire EDM is the sole solution, in others it’s integrated with milling, turning, or related processes for optimal results.
Why Roberson Machine Company for Miami, FL, Wire EDM Cutting?
For decades, Roberson Machine Company has specialized in delivering precision manufacturing solutions where accuracy is critical. Combining our modern CNC shop with wire EDM equipment, we offer technical precision, on-time delivery, responsive service, and comprehensive value-added services for Miami, FL, companies.
Beyond Wire EDM, our machining capabilities:
- CNC Lathe Machining
- Custom CNC Machining for Part Production
- CNC Machine Automation
- Oil and Gas Precision Machining
- Aerospace Manufacturing
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
The Roberson Machine Company provides advanced machining services and process expertise, making us a go-to for surgical-grade wire EDM. Learn more about our team and history, contact us online for a quote, or call 573-646-3996 if you have any questions about Miami, FL, Wire EDM services and our machining capabilities.