Steel Machining Wausau, WI
Steel machining Wausau, WI. Steel is one of the frequent used metals for machining in Wausau, WI, across the country, and around the world. Things are no different at Roberson Machine Company, where we manufacture components, products, and tools for every sector out there. CNC steel machined parts are among the most popular for custom made components and prototypes among our large network of industry-leading customers.
With its exceptionally high levels of hardness and tensile strength, steel is not so straightforward to work with. Machining steel calls for a thorough understanding of the techniques that work well on this material, and the various kinds of steel that work more effectively on a diverse set of CNC machined parts and components. Your business in Wausau, WI needs the talented team at Roberson Machine Company.
Call us right away at 573-646-3996 or contact us online to get a quote for your company’s next CNC steel machining project in Wausau, WI.
What Kinds of Steel are Used in the Roberson Machine Company Wausau, WI CNC Machining Process?
Steel is distinctive in the sense that it is extremely versatile, as it can be transformed into a variety of sizes and forms for Wausau, WI parts. As an alloy formed from several elements, steel has a broad range of applications that differ depending on the type of steel being utilized. One of the primary factors to contemplate when machining steel is that it is naturally strong, even at the highest temperatures. The 4 main kinds of steel utilized at Roberson Machine Company are:
- Carbon Steel
- Automotive body panels
- Bolts
- Fixtures
- Seamless tubes
- Steel plates
- Stainless Steel
- Nickel
- Carbon
- Manganese
- Molybdenum
- Nitrogen
- Sulfur
- Copper
- Silicon
- Alloy Steel
- Pipes
- Tubes
- Plates
- Sheets
- Coils
- Bars
- Rods
- Wires
- Forged fittings
- Buttweld fittings
- Flanges
- Fasteners
- Tool Steel
Accounting for the vast majority of steel applications in Wausau, WI and throughout the country, carbon steels are a series of alloys of carbon and iron containing a range of 0.12 to 2 percent carbon, with additional elements in specific quantities for detoxification and residual quantities of other elements. The greater the carbon content, the harder the steel is – resisting deformities and retaining shape. Low carbon steels are more common, though due to greater ductility, lower production costs, and ease of use in our manufacturing procedures. They are frequently utilized in:
Stainless steel sees a variety of uses across industrial and consumer sectors, likely because of its excellent corrosion resistance, high strength, and attractive appearance. Stainless steel is used in a wide array of parts and products, from automotive and aerospace components to bridges and sculptures to kitchen applications and cutlery. While stainless must contain a minimum of 10.5% chromium, the precise makeup and ratios will vary depending on the use in the Wausau, WI area. Some common additives include:
An alloy steel is a type of steel combined with more than one element. Alloying elements increase strength, hardness, and wear resistance, producing a more robust and substantive steel. The alloying elements added to the base iron and carbon commonly total no more than 5% of the alloy steel’s material composition. Steel alloys can be fabricated into various shapes for a wide range of components for Wausau, WI projects, such as:
Tool steels are manufactured under carefully controlled conditions with carbon content between 0.7% and 1.5% and low manganese content to prevent the possibility of cracking during water quenching. Proper heat treating of these steels is critical for reaching optimal performance. Our most commonly used steel is W-type, because of its low costs. Tool steels are utilized in the shearing, forming, cutting, and stamping of metals and plastics; the extrusion of plastic components, such as pipes and vinyl window frames; and the manufacturing of dies for pressing metal powder into specific forms.
Give our experienced machinists a call right away at 573-646-3996 or reach out to us online.
In addition to steel machining for companies in Wausau, WI and throughout the country, Roberson Machine Company can also provide Wausau, WI customers with:
- CNC Milling Aluminum
- Plastic Parts Manufacturer
- Precision Manufacturing
- Aerospace Machining
- Machined Plastic Parts
- CNC Companies
- Aluminum Fabrication
- Machined Parts
- Machine Shop
Roberson Machine Company Provides Wausau, WI Customers With Surface Finishes and Post-Processing Options for CNC Steel Machined Parts
Roberson Machine Company has been providing customers in Wausau, WI with value added services – including surface finishes and post-processing options – for over 20 years. The value added services aim to enhance the functionality and aesthetics of your parts and components. For steel components, the following are some of our most popular services:
- Powder Coating – Our powder coat finish basically involves depositing dry powder on the surface of steel. The finish is relatively thin, typically between 0.15 and 0.3 millimeters, although it does enhance the component’s corrosion resistance.
- Bead Blasting – A bead blast finish removes cosmetic defects like unnecessary textures and contaminants, cleans corroded metal, and readies a steel part for paint and/or other coating.
- Passivation – This is the process of protecting or coating a metal in order to decrease the chemical reactivity of its surface. In stainless steel, passivation entails removing the free iron from the surface of the metal via an acid solution to prevent rust. The procedure also:
- Eliminates surface contamination
- Diminishes the risk of product corruption
- Allows you to prolong the time between system maintenance
- Black oxide – Also called blackening, a black oxide finish involves dipping machined steel components into an alkaline solution. The solution then converts the iron on the metal’s surface into a compound known as magnetite.
- Zinc coating – This value added surface is one of the most affordable and most readily available. A zinc coating safeguards steel from corrosion because of its anodic properties where it will sacrificially corrode before the underlying steel. The coatings provide good protection for steel in hostile waters, along with in intense temperatures.
Is There Anything to Be Concerned With Regarding Steel Machining For My Company in Wausau, WI?
With Roberson Machine Company on your side for the entirety of your CNC steel machining project, you have absolutely nothing to be concerned about. Call us today at 573-646-3996 or connect with us online. We abide by our rigorous standards when it comes to machining steel, like:
- Choosing Appropriate Tooling: While this may appear to be obvious, selecting the right tool for the job isn’t always a surefire thing. It depends on the material itself, but also on the operation at hand, the environment, and the machine. With a multitude of variables affecting tool choice for your Wausau, WI project, our well-informed machinists will guide you through the selections and help you pick the most effective and appropriate procedure.
- Managing Temperatures: Machining results in increased temperatures at the cutting point due to steel being such a solid material. So, we minimize that in our shop with cooling agents to lower friction and aid in chip evacuation while reducing tool wear. The cutting data can also be fine-tuned via our CAD and CAM software to limit heat accumulation.
- Diminishing Vibrations: The strength of steel also means that CNC machining processes require high speeds, potentially creating increased vibration. This can significantly impact accuracy and finish, along with damaging the tool. We continuously keep an eye on:
- Tool choice
- RPM
- Workholding
- Toolholding
- Insert geometry
- Balance
Reach Out To a Leader in Steel Machining For Companies in Wausau, WI | Roberson Machine Company
Roberson Machine Company is the place to turn for all of your steel machining needs in Wausau, WI. We have clients and partners in every industry, both near Wausau, WI and across the country, who value our commitment to meeting or surpassing deadlines, our central location, and our moderate costs.
Call us right now at 573-646-3996 or reach out to us online so that we can get started on your company’s CNC steel machining.