Steel Machining Huntsville, AL
Steel machining Huntsville, AL. Steel is among the most commonly used metals for machining in Huntsville, AL, throughout the country, and around the world. Things are no different here at Roberson Machine Company, where we produce parts, products, and tools for every sector out there. CNC steel machined parts are one of the most popular for custom made components and prototypes among our large network of industry-leading customers.
Steel is not easy to work with, because of its exceptionally high levels of hardness and tensile strength. Machining steel calls for a comprehensive understanding of the processes that work well on this material, and the different types of steel that work more effectively on a diverse set of CNC machined parts and components. Your business in Huntsville, AL needs the skilled professionals at Roberson Machine Company.
Call us right now at 573-646-3996 or contact us online and get a free quote for your next Huntsville, AL CNC steel machining project.
What Kinds of Steel are Used in the Roberson Machine Company Huntsville, AL CNC Machining Process?
Steel is unique in the sense that it is extremely versatile, as it can be morphed into a wide range of sizes and forms for Huntsville, AL parts. As an alloy made up of several elements, steel has a vast selection of uses that differ depending on the kind of steel being utilized. One of the primary factors to consider when machining steel is that it is inherently strong, even at the hottest temperatures. The four main types of steel found at Roberson Machine Company are:
- Carbon Steel
- Automotive body panels
- Bolts
- Fixtures
- Seamless tubes
- Steel plates
- Stainless Steel
- Nickel
- Carbon
- Manganese
- Molybdenum
- Nitrogen
- Sulfur
- Copper
- Silicon
- Alloy Steel
- Pipes
- Tubes
- Plates
- Sheets
- Coils
- Bars
- Rods
- Wires
- Forged fittings
- Buttweld fittings
- Flanges
- Fasteners
- Tool Steel
Accounting for the bulk of steel applications in Huntsville, AL and throughout the country, carbon steels are made up of a series of alloys of carbon and iron containing a range of 0.12 to 2 percent carbon, with additional elements in specific quantities for detoxification and residual quantities of other elements. The higher the carbon content, the more firm the steel is – resisting abrasion and keeping its shape. Low carbon steels are more common, though due to greater ductility, lower production costs, and ease of use in our manufacturing processes. Carbon steels are often used in:
Due to its excellent corrosion resistance, high strength, and attractive appearance, stainless steel sees a variety of applications across industrial and consumer markets. Stainless steel is used in a wide array of parts and products, from aerospace and automotive components to sculptures and bridges to kitchen sinks and cutlery. While stainless must contain a minimum of 10.5% chromium, the precise ratios and components will vary depending on the application in the Huntsville, AL area. The following additives are common:
An alloy steel is a type of steel that has more than one element. By alloying elements you can boost strength, hardness, and wear resistance, establishing a more robust and substantive steel. The alloying elements added to the base iron and carbon normally total no more than 5% of the alloy steel’s material composition. Steel alloys can be forged into various shapes for a wide range of components for Huntsville, AL projects, like:
Tool steels are manufactured under meticulously controlled conditions with carbon content between 0.7% and 1.5% and low manganese content to minimize the possibility of cracking during water quenching. Proper heat treating of these steels is important for performance. Our most commonly used steel is W-type, because of its affordability. Tool steels are utilized in the cutting, forming, shearing, and stamping of metals and plastics; the extrusion of plastic components, such as pipes and vinyl window frames; and the production of dies for pressing metal powder into custom forms.
Give our experienced machinists a call right away at 573-646-3996 or reach out to us online.
Along with steel machining for companies in Huntsville, AL and across the country, Roberson Machine Company also provides Huntsville, AL customers with:
- CNC Milling Aluminum
- Plastic Parts Manufacturer
- Precision Manufacturing
- Aerospace Machining
- Machined Plastic Parts
- CNC Companies
- Aluminum Fabrication
- Machined Parts
- Machine Shop
Surface Finishes and Post-Processing Options for Huntsville, AL CNC Steel Machined Parts at Roberson Machine Company
Roberson Machine Company has been providing Huntsville, AL customers with value added services – including surface finishes and post-processing options – for more than 20 years. The value added services aim to enhance the functionality and the look of your parts or products. For steel components, the following are some of our common services:
- Powder Coating – Fundamentally, our powder coat finishes involves depositing dry powder on the steel’s surface. The finish is fairly thin, typically between 0.15 and 0.3 millimeters, although it does improve the component’s resistance to corrosion.
- Bead Blasting – A bead blast finish cleans corroded metal, removes cosmetic defects like textures and contaminants, as well as prepares a steel component for paint and/or other coating.
- Passivation – This is the process of protecting or coating a metal in order to reduce the chemical reactivity of its surface. In stainless steel, passivation means removing the free iron from the surface of the metal via an acid solution to prevent rust. The procedure additionally:
- Removes surface contamination
- Diminishes the risk of product corruption
- Allows you to extend system maintenance intervals
- Black oxide – Also called blackening, a black oxide finish involves dipping machined steel components into an alkaline solution. The solution then transforms the iron on the metal’s surface into a compound known as magnetite.
- Zinc coating – This value added surface is one of the least expensive and most readily available. A zinc coating safeguards steel from corrosion because of its anodic properties where it will sacrificially corrode prior to the underlying steel. The coatings offer good protection for steel in harsh waters, as well as in severe temperatures.
Is There Anything to Be Concerned With For My Huntsville, AL Company in Steel Machining?
With Roberson Machine Company by your side throughout your Huntsville, AL company’s CNC steel machining project, you have absolutely nothing to be concerned about. Give us a call today at 573-646-3996 or reach out to us online. We abide by our stringent standards when it comes to machining steel, like:
- Choosing Appropriate Tooling: While this may appear apparent, choosing the best tool for the job isn’t always evident. It depends on the material itself, but also on the machine, the environment, and the operation at hand. With a multitude of variables influencing tool choice for your Huntsville, AL company’s project, our experienced machinists will assist you with the options and help you pick the most optimal and suitable procedure.
- Managing Temperatures: Machining brings about high temperatures at the cutting point because of steel being such a solid material. So, we mitigate that in our shop with coolants to lower friction and assist in chip evacuation while lessening tool wear. The cutting data can also be optimized via our CAD and CAM software to limit heat generation.
- Minimizing Vibrations: The strength of steel also means that CNC machining procedures require high speeds, potentially creating increased vibration. This can significantly impact finish and accuracy, as well as causing damage to the tool. We constantly keep an eye on:
- Tool choice
- RPM
- Workholding
- Toolholding
- Insert geometry
- Balance
Reach Out To a Leader in Steel Machining For Huntsville, AL Companies | Roberson Machine Company
Roberson Machine Company is the place to turn for all of your steel machining needs in Huntsville, AL. We have customers and partners in every industry, both near Huntsville, AL and across the country, who recognize our commitment to meeting or surpassing deadlines, our central location, and our low costs.
Call us now at 573-646-3996 or reach out to us online so that we can get started on your CNC steel machining.