Steel Machining Madison, WI
Steel machining Madison, WI. Steel is among the widely used metals for machining in Madison, WI, throughout the country, and around the world. Things are no different here at Roberson Machine Company, as we manufacture components, products, and tools for every sector out there. CNC steel machined parts are one of the most popular for custom made components and prototypes among our large network of industry-leading clients.
With its exceptionally high levels of hardness and tensile strength, steel is not so straightforward to work with. Machining steel calls for a thorough understanding of the processes that work well on this material, and the various kinds of steel that work more effectively on a diverse set of CNC machined parts and components. Your business in Madison, WI needs the skilled professionals at Roberson Machine Company.
Give us a call right now at 573-646-3996 or reach out to us online to get a quote for your next CNC steel machining project in Madison, WI.
What Kinds of Steel are Used in the Roberson Machine Company Madison, WI CNC Machining Process?
Steel is distinctive in the sense that it is extremely versatile, as it can be transformed into a wide range of dimensions and forms for parts in Madison, WI. As an alloy made up of several elements, steel has a broad range of applications that vary depending on the kind of steel being utilized. One of the primary factors to contemplate when machining steel is that it’s inherently strong, even at the highest temperatures. The 4 primary kinds of steel used at Roberson Machine Company are:
- Carbon Steel
- Automotive body panels
- Bolts
- Fixtures
- Seamless tubes
- Steel plates
- Stainless Steel
- Nickel
- Carbon
- Manganese
- Molybdenum
- Nitrogen
- Sulfur
- Copper
- Silicon
- Alloy Steel
- Pipes
- Tubes
- Plates
- Sheets
- Coils
- Bars
- Rods
- Wires
- Forged fittings
- Buttweld fittings
- Flanges
- Fasteners
- Tool Steel
Carbon steels account for the vast majority of steel uses near Madison, WI and throughout the country. These steels are a series of alloys of carbon and iron containing a range of 0.12 to 2 percent carbon, with elements added in specific quantities for detoxification and residual quantities of other elements. The greater the carbon content, the more firm the steel is – keeping its shape and resisting abrasion. Low carbon steels are more common, though because of greater ductility, lower production costs, and ease of use throughout our manufacturing procedures. These are frequently utilized in:
Due to its excellent corrosion resistance, high strength, and attractive appearance, stainless steel sees a variety of uses across consumer and industrial markets. Stainless steel is used in a multitude of parts and products, from automotive and aerospace parts to bridges and sculptures to kitchen sinks and cutlery. While stainless must contain at least 10.5% chromium, the exact ratios and components will vary depending on the use in Madison, WI. Some common additives include:
An alloy steel is a type of steel that has more than one element. Alloying elements increase wear resistance, hardness, and overall strength, establishing a more robust and substantive steel. The additional elements on top of the base iron and carbon typically total no more than 5% of the alloy steel’s material composition. Steel alloys can be morphed into various shapes for a wide range of components for projects in Madison, WI, like:
Tool steels are manufactured under carefully controlled conditions with carbon content between 0.7% and 1.5% and low manganese content to minimize the possibility of cracking during water quenching. Proper heat treating of these steels is crucial for reaching optimal performance. Our most commonly used steel is W-type, due to its low costs. Tool steels are used in the cutting, forming, shearing, and stamping of metals and plastics; the extrusion of plastic parts, like pipes and vinyl window frames; and the production of dies for pressing metal powder into specific forms.
Call our experienced machinists right away at 573-646-3996 or reach out to us online.
In addition to steel machining for companies in Madison, WI and throughout the country, Roberson Machine Company also provides Madison, WI customers with:
- CNC Milling Aluminum
- Plastic Parts Manufacturer
- Precision Manufacturing
- Aerospace Machining
- Machined Plastic Parts
- CNC Companies
- Aluminum Fabrication
- Machined Parts
- Machine Shop
Surface Finishes and Post-Processing Options for Madison, WI CNC Steel Machined Parts at Roberson Machine Company
Roberson Machine Company has been providing Madison, WI customers with value added services – including surface finishes and post-processing options – for more than 20 years. The value added services aim to boost the functionality and aesthetics of your parts and components. For steel components, the following are some of our common services:
- Powder Coating – Fundamentally, our powder coat finishes involves depositing dry powder on the steel’s surface. The finish is fairly thin, typically between 0.15 and 0.3 millimeters, although it does boost the part’s resistance to corrosion.
- Bead Blasting – A bead blast finish cleans corroded metal, removes cosmetic defects like textures and contaminants, and readies a steel part for paint and/or other coating.
- Passivation – This is the process of protecting or coating a metal in order to minimize the chemical reactivity of its surface. In stainless steel, passivation occurs by removing the free iron from the surface of the metal via an acid solution to prevent rust. The procedure additionally:
- Eliminates surface contamination
- Lessens the risk of product corruption
- Allows you to prolong the time between system maintenance
- Black oxide – Also called blackening, a black oxide finish involves immersing machined steel components into an alkaline solution. The solution then transforms the iron on the metal’s surface into a compound known as magnetite.
- Zinc coating – This value added surface is one of the least expensive and most readily available. A zinc coating protects steel from corrosion because of its anodic properties where it will sacrificially corrode prior to the underlying steel. The coatings offer good protection for steel in harsh waters, along with in severe temperatures.
Is There Anything to Be Concerned With For My Madison, WI Company in Steel Machining?
With Roberson Machine Company as your partner for the entirety of your CNC steel machining project, you have absolutely nothing to worry about. Give us a call right now at 573-646-3996 or connect with us online. We adhere to our stringent standards when it comes to machining steel, such as:
- Choosing Appropriate Tooling: While this may appear to be straightforward, picking the right tool for the job isn’t always evident. It depends on the material itself, but also on the operation at hand, the environment, and the machine. With so many variables influencing tool options for your Madison, WI company’s project, our well-informed machinists will assist you with the choices and help you pick the most optimal and appropriate process.
- Managing Temperatures: Machining brings about high temperatures at the cutting point because of steel being such a strong material. So, we reduce that in our shop with cooling agents to reduce friction and aid in chip evacuation while lessening tool wear. The cutting data can also be fine-tuned via our CAD and CAM software to reduce heat generation.
- Minimizing Vibrations: The strength of steel also means that CNC machining processes require high speeds, potentially creating high levels of vibration. This can greatly impact finish and accuracy, as well as harming the tool. We constantly observe:
- Tool choice
- Excessive speeds
- Workholding
- Toolholding
- Insert geometry
- Balance
Reach Out To a Leader in Steel Machining For Madison, WI Companies | Roberson Machine Company
Roberson Machine Company is the shop to turn for all of your steel machining needs in Madison, WI. We have customers and partners in every industry, both near Madison, WI and across the country, who recognize our commitment to meeting or surpassing deadlines, our convenient, central location, and our affordable costs.
Call us right now at 573-646-3996 or contact us online so we can get started on your CNC steel machining.