You can’t afford mistakes in Wausau, WI, Aerospace Manufacturing. At Roberson Machine Company, we integrate advanced high-precision CNC machining with tight process control to deliver aerospace components that surpass exacting industry standards. From prototype machining to full-scale production, our team produces consistent, reliable results across every phase of the Wausau, WI, Aerospace Manufacturing process.
Contact us today or give us a call at 573-646-3996 to request a quote or learn more about our Wausau, WI, aerospace manufacturing capabilities.
Table of Contents
- Precision CNC Manufacturing for Aerospace Applications
- CNC Machining Services for Aerospace Manufacturing
- Aerospace Materials We Machine
- Why Aerospace Companies Work With Roberson
Read more about our Wausau, WI, aerospace machining capabilities and other services on our blog.
Precision CNC Manufacturing for Aerospace Applications
Precision matters most in aerospace machining, where one flaw can ground an entire system. That’s why every cut counts from the beginning.
At Roberson Machine Company, we support aerospace and defense manufacturers with CNC machining capabilities built for complex geometries, tight tolerances, and full process control — from early-stage prototyping to full production runs. Typical aerospace components we machine include:
- Structural brackets and supports, including roller-lift system components
- Avionics enclosures and mounts
- Hydraulic and fuel system housings
- Engine and propulsion system components
- Satellite and space hardware
- Flight control assemblies
Each aerospace component brings unique demands — whether it’s geometric complexity, specialty materials, or rigorous inspection criteria. Our CNC machining process is designed to deliver on all fronts.
CNC Machining Services for Aerospace Manufacturing
Combining state-of-the-art CNC machining with stringent quality controls, our aerospace manufacturing services deliver precise, repeatable results for critical components — from prototype to production.
5-Axis CNC Milling
Equipped with 5-axis milling technology, we machine complex aerospace geometries in a single setup to improve accuracy and shorten cycle times. Ideal for structural components, housings, brackets, and aerodynamic surfaces with compound angles.
Multi-Axis CNC Turning
Precision shafts, bushings, pins, and rotational components with tight concentricity and roundness are produced on our multi-axis lathes, enabling both straightforward and complex aerospace turning in one pass.
Wire EDM Machining
The Wire EDM process ensures high-accuracy, burr-free cuts on complex aerospace alloys and internal features, especially beneficial for small engine parts, fuel delivery systems, and precision components.
Prototype Machining
We support aerospace customers during development, qualification, and test phases with rapid-turn prototype machining. Our prototype services allow engineers to evaluate form, fit, and function before committing to full production runs.
Precision CNC Machining
We implement rigorous process controls across all services to ensure dimensional accuracy, consistent repeatability, and surface finishes that adhere to or surpass aerospace standards. Each part is inspected and documented per customer specifications.
Count on us to provide aerospace manufacturing solutions that prioritize safety, precision, and durability. Our rigorous process controls and inspection protocols safeguard your project’s outcome.
Aerospace Materials We Machine
Balancing strength, weight, corrosion resistance, and heat tolerance is critical for aerospace components. Roberson Machine Company expertly machines the metals and advanced alloys used in aerospace manufacturing, consistently delivering precise, high-quality results on tough materials.
- Aluminum (6061, 7075, 7050): Known for being lightweight and corrosion-resistant, aluminum is ideal for housings, brackets, airframe parts, and structural assemblies. We use precise aluminum CNC machining techniques to deliver high-quality aerospace components.
- Titanium (Grades 2, 5 / 6Al-4V): Lightweight, robust, and corrosion-resistant, titanium is commonly used in aerospace for fasteners and structural components demanding an optimal strength-to-weight ratio. Our precise titanium CNC machining processes meet stringent aerospace standards.
- Stainless Steel (17-4PH, 15-5PH, 303, 316, 321): Known for strength, durability, and corrosion resistance. Often used for flight control components, engine hardware, and high-stress assemblies. See additional stainless steel grade information.
- Nickel Alloys & Superalloys (Inconel, Hastelloy, Monel): Used in turbine blades, exhaust parts, and propulsion hardware, these alloys are engineered for durability under harsh conditions. Our CNC machining services provide precision and clean finishes on these tough materials.
- Tool Steels & Hardened Alloys (D2, A2, H13): We specialize in tooling and molds for aerospace manufacturing using EDM and CNC machining. Our wire EDM machining provides burr-free precision cuts on hardened aerospace alloys. Discover more about D2, A2, and H13 steels.
- High-Performance Plastics (PEEK, Ultem, PTFE): Lightweight and resistant to chemicals, these materials are perfect for aerospace insulation, seals, electrical components, and specialty hardware. We employ advanced CNC machining capabilities to produce clean, precise parts from these plastics.
If the material you need isn’t shown, contact us with your requirements so we can evaluate your machining needs.
Why Wausau, WI, Aerospace Companies Work With Roberson Machine Company
For aerospace manufacturers in Wausau, WI, we emphasize variation control in every machining project. Using repeatable setups, detailed programming, and ongoing inspections, we ensure parts remain consistent — from initial samples to large production runs. Dimensional accuracy and traceability are maintained throughout.
Throughout production, we maintain documented quality controls for verifying parts, performing dimensional checks, and tracking materials. In-process inspections, first article reports, and CMM (coordinate measuring machine) data are available as needed, along with full documentation to support aerospace compliance requirements.
What Sets Roberson Apart for Wausau, WI, Aerospace Manufacturing
- Quality: All parts are manufactured to your precise tolerance requirements, using materials that meet aerospace certification standards.
- Reliability: Timely delivery, transparent communication, and minimizing production disruptions are our priorities.
- Precision: We guarantee machining precision and repeatability, starting with first article inspections and continuing through production.
For 20+ years, we’ve provided aerospace manufacturers nationwide with precision parts for flight-critical systems. Utilizing cutting-edge multi-axis machining and expert operators, we manage both simple and complex components at any scale.
Additional services we provide include:
- Oil and Gas Precision Machining
- Automotive Part Manufacturing
- EDM Machining
- High Volume CNC Machining
- Industrial Automation
- Solar Panel Manufacturers
- Microscope Parts Precision Machining
- Military Manufacturing
- Medical Brace Manufacturing
We provide aerospace manufacturing in Wausau, WI, along with precision machining for defense, medical, automotive, and food and beverage industries, all with meticulous attention to detail.
To discuss your Wausau, WI, Aerospace Manufacturing needs and request a quote, contact us online or call 573-646-3996.