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EDM Machining St. Charles, MO

St. Charles, MO, EDM Machining is essential for parts with fine detail, hard metals, or unique geometry. That’s what we do at Roberson Machine Company.

Give our team a call at 573-646-3996 or contact us online to learn more about St. Charles, MO, EDM Machining.

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Learn more about our services and capabilities on our blog.

What Is EDM Machining?

Instead of cutting with tools, St. Charles, MO, EDM machining uses rapid electrical sparks between an electrode and the material—submerged in dielectric fluid.

Picture lightning sculpting metal. That’s EDM: a spark-based process perfect for tight corners, hard alloys, and zero-touch results with minimal cleanup.

Roberson Machine Company provides EDM machining for St. Charles, MO, businesses in industries like aerospace, medical, and defense—where precision matters most.

Key Advantages of EDM Machining

EDM is built for challenges that demand accuracy, intricacy, and consistency.

  • No Mechanical Stress: EDM cuts without applying force, making it perfect for thin walls, fine features, and fragile components.
  • Range of Materials: Hardened steel, titanium, carbide—EDM cuts materials traditional tools can’t touch.
  • Zero Tooling Costs: No special fixtures needed, which makes EDM great for fast-turn projects and low-volume jobs.
  • Finish-Ready: Burr-free results reduce—or eliminate—the need for post-processing and cleanup.

By reducing unnecessary steps and material waste, EDM helps streamline production and speed up delivery.

St. Charles, MO, EDM Machining and Manufacturing - CNC Machining

Industries That Use EDM Machining

EDM machining fills the gap where traditional tooling fails—especially in industries that need complex, ultra-precise parts made from hardened alloys.

EDM machining is critical for St. Charles, MO, industries working with tough materials and tight tolerances, including:

  • Aerospace: Tight-tolerance parts for engines, airframes, and flight systems start with precision EDM.
  • Military & Defense: EDM produces tight-tolerance parts for advanced weapon systems, surveillance gear, and armored vehicles.
  • Automotive: Custom tooling and complex geometries for powertrain systems, mold inserts, and electrical components.
  • Medical: Biocompatible materials, ultra-clean cuts—EDM supports life-critical medical manufacturing.
  • Packaging: EDM supports quick-change tooling and smooth finishes for continuous packaging operations.
  • Food & Beverage: EDM helps manufacture hygienic-grade parts that hold up to caustics, steam, and pressure washing.
  • Oil & Energy: For parts exposed to saltwater, heat, and abrasive flow—EDM delivers dimensional integrity and strength.
  • Automation & Robotics: EDM supports precision parts for motion-critical assemblies and automated tooling.
  • Firearm Manufacturing: EDM helps manufacture precision fire control systems, locking lugs, and receivers.
  • Consumer & Commercial Products: Clean edges and exact details for custom consumer products and branded tooling.
  • OEM & Custom Applications: From single-part test runs to full-on production, EDM fits wherever complexity and conductivity meet.

Our EDM services deliver the accuracy and repeatability today’s industries demand—backed by decades of hands-on experience. Learn more about our team and the companies we serve across the country.

EDM Machining: Materials We Work With

For St. Charles, MO, businesses working with exotic metals or hardened alloys, EDM machining offers the precision and finish traditional tools can’t deliver—without the thermal damage.

  • Aluminum (6061, 7075, 7050): EDM delivers clean results on these widely used alloys—perfect for lightweight, high-performance components. Learn more about aluminum CNC machining.
  • Stainless Steel (303, 304, 316, 321, 420, 416, 440): With strong corrosion resistance and mechanical properties, these stainless steels are common in critical medical and industrial parts.
  • Brass and Copper: EDM machining makes clean, precise cuts in these alloys, commonly used in fittings, terminals, and flow-control systems.
  • Titanium: Titanium’s material properties make it perfect for precise, burr-free EDM cuts used in medical and aerospace assemblies.
  • Tool Steels and Carbides: EDM allows precision cutting of tough materials like D2, A2, H13, and tungsten carbide—materials common in molds and dies.

Questions about your St. Charles, MO, EDM machining project? Get in touch and we’ll help you assess compatibility.

Why Roberson Machine Company for EDM Machining in St. Charles, MO?

Our team has the experience, equipment, and track record to handle your most demanding EDM machining needs.

Whether it’s jet parts, surgical tools, or transmission housings—we’re ready to deliver EDM results that exceed expectations.

We offer more than just EDM manufacturing. As a full-service partner in precision machining, we specialize in:

  • CNC Machining: From prototypes to production runs, our CNC equipment hits exact tolerances with smooth, finished results.
  • Multi-Axis Capabilities: Intricate contours and tight angles? Our multi-axis machining has it covered.
  • Wire EDM: Precision workhorses like fuel system parts and mold cavities start with our wire EDM services.
  • Prototyping: Need a fast one-off? We deliver quick-turn parts to test your design before scaling up.
  • Production Machining: Scalable options for short, medium, and high-volume jobs with repeatable accuracy and short lead times.

Our value-added services include welding, inspection, and more—ideal for St. Charles, MO, shops needing full-service EDM machining support.

Other St. Charles, MO, machining services we provide include:

Let’s talk about your St. Charles, MO, EDM Machining project. Send us a message or call 573-646-3996 to get started.

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